The main components of gypsum dry mixes are: gypsum binders, fillers, functional additives.
Used as a binder in gypsum mixtures building plaster based on calcium sulfate hemihydrate. Less often they are used in a mixture with anhydrite (especially for plastering works) to ensure the required setting time. High-strength (experts say “high-quality”) gypsum and anhydrite are used in the compositions of self-leveling mixtures. The use of these types of gypsum binders in flooring compositions is explained by the special requirements for the strength of such solutions.
The filler is introduced to reduce the cost of the product, but most importantly - to prevent cracking during operation. In addition, its use improves the manufacturability during application. As aggregates in gypsum mixtures, quartz sand is used, as well as limestone flour, dolomite flour, chalk, ash. Perlite is used in the compositions of light plasters - for example, in mixtures such as HYPER PLAST (the name of this mixture comes from a combination of the words Gypsum and PERLITE). In certain types of putty mixtures, the use of mica is recommended. The dispersion of aggregates is determined by the type of gypsum mixture: quartz sand and limestone sand are used with a dispersion of up to 0.8-1.0 mm. When selecting aggregates, special attention is paid to the granulometric composition: there should be approximately the same ratio of aggregate fractions.
Hydrated lime Ca(OH)2 is added to gypsum mixtures to improve plastic properties, reduce shrinkage and slow setting.
Functional additives slow down the setting speed of the gypsum mixture, increase its water retention, mobility, plasticity, adhesion strength, and reduce the risk of cracking.
Setting retarders are important functional additives that provide an increase in the survivability of the gypsum mortar mixture. It is known that gypsum binders quickly set, and the solution to the problem of increasing survivability is right choice special additives - setting retarders.
Cellulose fibers are introduced into the composition of gypsum mixtures to reduce cracking and shrinkage.
These are the lightest in weight and easy-to-work formulations. Their only drawback is the possibility of use only inside dry rooms.
Gypsum is known to be a fast-setting and hydrophilic (water-absorbing) compound. The same polymers are introduced into the gypsum-based mixture in order to reduce water absorption and increase adhesion (adhesion strength), as well as inhibitors - substances that slow down the gypsum hardening reaction. The simplest example inhibitor - food or technical lemon acid. If, when mixed with water for 1 kg of gypsum, you add 10-20 grams of citric acid, then the gypsum mass will slow down its hardening to 30-40 minutes.
Gypsum mixes subdivided into:
Gypsum putties
They consist of a gypsum binder (hereinafter we will call it gypsum, although a mixture of alpha gypsum and anhydride is used in the production), quartz or limestone filler, cellulose thickener and a redispersible polymer. Gypsum putties can be applied in layers from 1 mm to 1 cm.
Attention! Gypsum is calcium sulfate - CaSO4. When painting a surface leveled with such a mixture, it is necessary to use acid-resistant paints. And, accordingly, observe safety precautions: gypsum, even in a small wound, causes very unpleasant sensations.
Gypsum plasters
Dry mixes that have earned the highest recognition from professional builders. They are light, easy to use, do not shrink (unlike lime-sand-cement putties), quickly harden on the surface and have a fairly high performance - from 30 minutes to 1 hour.
You can make the simplest gypsum plaster in your kitchen: take 10 kg of gypsum, 1 kg of slaked lime, 50 grams of citric acid, mix it all with water and mix until a thick sour cream is obtained.
With the finished mixture, you can close up the strobes, level the wall or ceiling. Although industrially prepared plasters also contain fractionated sand, a cellulose thickener and a redispersible polymer. In some compositions, to give the plaster volume and lightness, expanded perlite or vermiculite is added - light, weightless sands. The average consumption of such a plaster is 7 kg / m2 with an application layer of 1 cm.
Gypsum-based mounting adhesives
If we want to glue a drywall sheet, mineral insulation, a foam sheet to the wall, it is best for us mounting adhesive based on gypsum. The composition is similar to the composition of tile adhesive, with the exception of the main component: instead of cement, gypsum.
Gypsum floor mixes
Self-leveling (self-leveling) compositions for pouring floors in various layers. The composition and principle of action are discussed in the first part of the article (see also the article Leveling the floor).
Putties based on a polymer binder
They differ from the above types of dry mixes in that they do not contain either cement or gypsum. These are fillers, almost 100% consisting of aggregate - fine limestone or marble flour, cellulose thickener and redispersible polymer.
Putties of this type are very convenient in application and subsequent processing (sanding), suitable for subsequent painting or wallpapering. In diluted form, they have a working capacity of up to 24 hours. But these putties are not intended for leveling surfaces for laying tiles. Putties based on a polymer binder are used only inside dry rooms as a finishing layer for leveling the surface and are not used without further coating.
Smooth walls are a guarantee quality repair. And one of the simple and reliable ways to level and decorate walls is to plaster them. In this article, we will analyze in detail all the issues related to gypsum plaster: what is it for, what are its features and technical characteristics, pros and cons, and applications. We will also show you how to work with this material.
Plaster mixes based on gypsum are used primarily for finishing walls and ceilings. living rooms, as well as other rooms with normal humidity.
It can be placed on such grounds as:
Since gypsum is able to absorb moisture, it is used only for interior decoration dry rooms when preparing the surface for painting or wallpapering.
Current prices:
Gypsum plaster
The main component of this type of plaster is building gypsum - calcium sulfate hydrate obtained by firing gypsum stone and crushed to a powder. The composition can also be added:
Gypsum plaster is environmentally friendly clean materials and absolutely not hazardous to health. Moreover, due to its hygroscopicity, it is able to "breathe", that is, absorb excess moisture and, on the contrary, give it away, thus regulating the microclimate in the room.
A separate type of gypsum plaster is gypsum polymer. It is used for leveling brick and concrete surfaces. Gypsum polymer compositions in some cases can also be used for exterior finishing work.
The quality of mixtures on gypsum binder is regulated GOST 31377-2008 . According to this document, the main indicators of dry material include:
Properties of prepared solutions:
Properties of gypsum plaster in hardened form:
Although vapor permeability (the ability to pass water vapor) of plastered surfaces is not regulated by GOST, it is also important. technical specification, which determines the scope of the plaster.
When purchasing gypsum mixtures, you should pay the most close attention for their expiration date. Due to the ability to easily absorb moisture, they are not stored for more than 6 months from the date of issue. After this period, their properties change, they begin to clump, and quality alignment walls with them becomes problematic. It is also necessary to pay attention to the tightness of the packaging, which protects against excess moisture - you should not buy plaster in torn bags.
The main disadvantages of this material are
But still, gypsum has much more advantages.
Expert opinion
Alexander Guryanov
Plasterer and decorator
Many refer to the advantages of gypsum and a higher setting rate than that of a cement-sand mortar. However, it is difficult to call this a significant advantage. Indeed, a surface treated with gypsum plaster hardens 1-1.5 hours faster than a surface coated with a cement composition.
You should not hesitate when working with it - it will be problematic to smooth out the solution that begins to solidify. Don't dilute too much of the mixture if you're working on your own. It is better if one person cooks, and the second plasters.
Consider the preparation process and the proportions of the gypsum solution. The dry mixture from the bag is poured into a prepared container already filled with water. According to the instructions, 600-700 ml of liquid is required per 1 kg, that is, about 20 liters of water will be needed for a 30-kilogram bag of gypsum.
A small amount of mortar can simply be mixed with a trowel or trowel. If it is difficult to make large volumes with your own hands, then it is better to use a perforator with a mixing nozzle or a construction mixer.
The solution should stand for 3-5 minutes (component response time). Then it is again thoroughly mixed until the complete disappearance of all lumps. The solution should turn out to be viscous and plastic, but in no case should it drain from the tool.
However, at home, it is quite possible to make gypsum-based mixtures with your own hands, for example, quite plastic lime-gypsum. But the reaction between gypsum and water is quite fast, so gypsum plaster hardens quickly.
To make a solution convenient for work, one of the plasticizers must be added to it:
As we have already mentioned, gypsum plaster is able to absorb moisture, so its use in wet rooms and even more so for facade decoration not desirable.
If it is necessary to make the gypsum surface moisture resistant (for example, in preparation for tiling in the bathroom), it is coated with a deep penetration primer on acrylic base. Concrete contact soil is ideal under the tile.
Polymer also has good moisture-proof properties. waterproofing mastic, for example, Plitonit Hydroelast. It is applied over a carefully dried layer of plaster with a brush or roller in several layers. Each of them must be applied after the previous one has dried. Tile sticker is allowed only one day after application. It is recommended to fill the exit points of pipes and corners of various structures with the same mastic.
You can work with gypsum plaster using a plastering station or manually. Machine application is a separate topic for conversation, and we will consider it in another article. And here we will analyze the nuances of manual application.
The video below shows all the stages of finishing: how to properly knead, apply and rub.
Grouting is the manual removal of small irregularities, seams, transitions between layers. Usually rubbed after the plaster has dried. To do this, take a metal or plastic grater. The tool is moistened with water or a primer intended for application after plastering, and the surface is treated with circular or vertical and horizontal movements, periodically cleaning the grater from the solution. Special attention give to the corners.
The video above (time 5:35) shows the process of surface glossing - creating a perfect plane without finishing putty. Glossing and rubbing are very similar methods, using the same tools and techniques. But the difference is that this happens on freshly set and still wet plaster. This saves time, and there is no need to apply putty.
After applying a layer of plaster, it is necessary to determine how further finishing will take place:
As you can see, gypsum mixtures are extremely in demand in finishing and repair work and are used everywhere.
We hope that this article was useful to you and that you found the information you are interested in. Please leave your questions and comments in the comments below.
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NextTypes of plaster Preparation of cement mortar for plaster: choice of material, proportions, mixing
If you need to level the surface of the walls in the room or update the facade of the house, wall plastering is one of the most inexpensive and popular ways. Of course, getting started, you must first familiarize yourself with the types of plaster (especially in the case when there is not enough experience in repair work), because choosing the wrong mixture can ruin the final result. In this article we will tell you how the plaster mixture is prepared on cement base and dry gypsum plaster, as well as which type is suitable for walls.
Wall plaster
Let's compare cement-sand, lime and gypsum mortar for plastering walls according to their characteristics.
The most popular now are dry mixes for plaster on plaster base. Their main advantage is a very simple application process. Such plaster is sold ready-made, you don’t have to mix anything, you just need to dilute it with water in the required proportions.
The most popular plaster mixture is from Knauf-Rotband, Volma Sloy, Forman 10, Founding Gipswell, Prospectors. In terms of quality, they differ little from each other, but some types cannot be used in wet areas.
Separately, it is worth talking about universal mixtures for wall plastering from Knauf - Rotband. The price for a bag of 30 kg is 360-390 rubles, which is more expensive than all similar options. On sale there is also packing of 5, 10, and 25 kg.
This mixture has been produced for half a century in Germany, and in Russia it appeared 20 years ago. It has become so popular that the name "Rotband" is used by some to refer to any dry gypsum plaster mixes.
There are other gypsum plasters from Knauf-Goldband and HP START, but they are not in demand due to their high density.
"Rotband" has the following characteristics:
You can apply a thicker layer on the walls after the first layer of maximum thickness has completely dried. On the ceiling, applying more than one layer of plaster is unacceptable.
Among the main advantages of the mixture "Rotband" are the following.
To obtain the optimal consistency, the dry mixture is mixed with water in proportions of approximately 2: 1, i.e. 15-17 liters of water should be used per 30 kg bag. For thorough mixing, use the mixer nozzle on the perforator.
The video shows an example of plastering work using Knauf Rotband:
The cement-sand mixture for plaster has the following composition:
Usually, when cooking, all the elements are added “by eye”. You can use the following instructions.
To make the solution soft and plastic, you can add a little detergent to the water.
One batch is enough for approximately 1.5 square meters of plaster. m. walls. Basically, the consumption of the mixture depends on the thickness of the applied layer, so if you want to avoid overspending the material, then you need to buy the thinnest beacons, from 3 mm.
If there are no plans to mix the solution yourself, you can buy ready mix in dry form, which is simply diluted with water.
For example, the following types are on sale:
cement mortar in pure form not used as often because it has poor adhesion and increased cracking. In addition, not everyone has the opportunity to use expensive dry mixes, so lime mortar plaster is a good alternative. This is very economical option a mixture with which it is convenient to work due to its plasticity.
Also, this option is good for use in private homes due to bactericidal properties - this additional protection from fungus. Lime mortar is chosen mainly for rough wall finishing in rooms with normal and low humidity. Unlike cement mortar, a lime-based mixture is well suited for plastering on shingles, as it adheres well to a wooden surface.
The disadvantages of this mixture include low grade strength, in contrast to the solution based on Portland cement. But this drawback does not play a special role; compressive strength is not so much important for plaster as a good level of adhesion and plasticity.
Composition lime mortar for plaster:
The mixture turns out to be very elastic and keeps well on the wall; after drying, cracks do not appear on the surface. Liquid soap adds a pleasant smell and increases elasticity.
Cement-lime mortar for plaster can be prepared in another way:
Best to take quicklime and extinguish it yourself. 50 kg will require 13 buckets of water. Please note that lime will increase by 2.5-3 times during slaking, so this work is done in a barrel of the appropriate volume.
This composition will adhere well and keep on the wall, level with the rule and rub well. Plastering costs 250 sq. m. such a mixture will cost about 22,200 rubles. (per material):
If we compare the costs with the Rotband plaster, then the same area would take 3-4 thousand rubles more.
You can purchase a ready-made dry mix on a lime-cement basis.
The most popular types are:
In private houses, in addition to interior decoration, it is required exterior finish walls. Many owners unknowingly or for the sake of economy plaster facades with the same mixture that was used for interior decoration. It is strongly discouraged to do this, because for external walls requires a mixture that can withstand exposure environment and yet not collapse. Below we give a list of good plaster mixes for facades.
Mineral mixtures are produced on the basis of cement, therefore, there is a marking on the packaging - “Polymer-cement mixture”. Thanks to such a component as a redispersible powder, these mixtures have high adhesive qualities. Mineral mixtures are sold dry in bags.
mineral plaster
Specifications:
Synthetic plaster mixes are made on the basis of acrylic dispersion. Sold ready-made liquid state and do not require additional training.
Acrylic plaster
Specifications:
The basis of silicate mixtures is potassium liquid glass. Silicate mixtures are produced in liquid form, ready for use. This type of mixture is ideal for finishing walls insulated with mineral wool.
silicate plaster
Specifications:
As you can easily guess from the name, the composition of this type of mixture includes an expensive material - silicone. For this reason silicone mixtures very expensive, but the price is perfectly offset by the advantages of this material.
silicone plaster
Specifications:
We examined the main types of plaster for walls, ceilings and facades. We advise you to carefully study the characteristics of each of them and choose the most suitable option. You can either buy a ready-made mixture, or cook it yourself according to the proportions above.
It must meet very different requirements, sometimes almost opposite: high vapor permeability and insensitivity to water, for example. No less controversial is the desire to obtain material with low consumption and very high hiding power. However, gypsum plasters can also fulfill this condition.
- a typical sedimentary mineral based on calcium sulfate. From the point of view of finishing, the material on its base is attractive in that it creates a surface of perfect white color. No additional putty or paint under light wallpaper, for example, is not required. However, that's not all distinctive features material.
The fundamental difference between decorative and leveling plasters is in the setting speed, or, more precisely, in the time until the layer remains plastic. For leveling plaster, it is desirable to reduce this period to a minimum, but for the decorative version, the opposite is true: as long as the layer retains plasticity, it can be processed with special tools to achieve a decorative effect.
Gypsum is quite suitable for both purposes, but only in the presence of polymer additives, which regulate the period of plasticity and setting time. In this case, the filler can be different, but only fine textured.
Material advantages:
Disadvantages of gypsum plaster:
The area of use of HS is determined by its properties and composition.
Despite the simple composition, it is recommended to work with a ready-made gypsum mixture, since polymer additives added under production conditions significantly improve the properties of the finish. At home, such a uniform distribution of the substance cannot be achieved.
The usual composition of the mixture:
This restriction is a fine fraction, reduces the amount decorative options. In fact, only modeling plasters are obtained on the basis of gypsum. Leveling compounds are much more popular.
The solution, as already mentioned, is prepared in small portions. After 50 minutes, the mixture completely solidifies. 25-30 minutes - the period of sufficient plasticity of the material.
And now we will analyze the composition, proportions and recipe of gypsum plaster.
From this video you will learn about the technology of applying gypsum plaster on lighthouses:
There are quite a few recipes for preparing the mixture - we mean leveling types:
The dry ingredients are mixed, and then added in small portions to the water.
The composition has good sound and heat insulation qualities.
Gypsum-chalk plaster is more suitable for finishing, it is prepared as follows:
Gypsum and chalk are mixed, and then wood glue is added to the container with the ingredients until a pasty mass is obtained. Since the solution sets quickly - there are no modifiers here, then it should be prepared from a dry mixture little by little.
Lime-gypsum plasters for interior decoration are even more popular: they set more slowly and better tolerate mechanical stress.
The composition is:
It is impossible to dilute the composition with water again. Next, the technology of applying gypsum plaster is considered.
So, how to properly plaster walls with gypsum plaster? The solution should be applied within 30 minutes. For this, a trowel or a falcon is used - a square platform on the handle. The latter is often used when working with the ceiling.
About the consumption of gypsum plaster per 1 m2, read below.
The video below will tell you about applying gypsum plaster without beacons:
Gypsum plaster is one of the most economical coatings - this means leveling plaster. When forming a layer of 10 mm, the consumption is 10 kg per 1 sq. m.
For comparison, lime leveling plaster needs at least 14-15 kg.
Dry quality building mixtures on gypsum binder regulates GOST 31376-2008. Mixtures, ready-made mortars and the actual plaster layer are subject to verification.
Dry formulations must meet the following requirements:
Ready-to-use mixtures must fulfill the following conditions:
The finished coating must meet the following requirements:
If necessary, also find average density plaster layer.
Numerous companies producing materials for building decoration did not ignore gypsum mixtures.
Gypsum plaster in the vast majority of cases belongs to the category of leveling mixtures. It is ideal for living rooms with low humidity and a stable microclimate.
This video will tell you about the use of Rotband gypsum plaster from Knauf:
Regardless of the type of repair (cosmetic or major), a process such as plastering walls is required. It is safe to say that these works are the most time-consuming and expensive. They cannot be performed without the use of special dry mixes.
There are several types of this finishing material, but the most high-quality, reliable and easy to use are gypsum plaster mixes.
As the name implies, the basis of the material is gypsum.
In addition, it is also possible to distinguish the following main components that make up gypsum plaster:
The composition of gypsum plaster allows you to use it for such purposes:
Note. Plaster gypsum mixture is produced in the form of a dry powder, packed in convenient and sealed bags.
This is clearly seen in the table below:
Types of plaster | Cement | Gypsum | Result |
Properties | |||
light weight | – | + | The mixture perfectly keeps on the surface, does not form sagging, it is possible to use the machine method of laying, high speed |
No need for post-treatment of the mixture on the surface | – | + | Immediately after the putty layer has hardened, surface finishing can begin. |
Short curing time | – | + | The time required for finishing work is significantly reduced |
low density | – | + | Provided minimum flow working material |
Does not shrink | – | + | Cracks do not form after the mixture dries |
Environmental friendliness | – | + | Promotes a healthy and healthy indoor climate |
Note. From the foregoing, it follows that gypsum plaster mixtures are the most economical and comfortable view dry plaster, the price of which is available to every buyer.
You can familiarize yourself with the preparation process from the instructions printed on each package.
It is also required to remove all foreign objects:
Advice. If it is not possible to remove them, they must be treated with a special anti-corrosion liquid.
The surface on which the gypsum plaster mixture will be applied must be treated with a primer:
Now you can start preparing the solution:
Note. This can disrupt its composition, which as a result will lead to the fact that it will lose its properties.
The gypsum plaster mixture is applied to the surface with a layer, the thickness of which varies between 50 - 79 mm:
Note. One of the advantages of this solution is that plastering with a gypsum mixture eliminates the need for subsequent processing of the working surface.
The video in this article will clearly acquaint you with the stages of working with gypsum plaster.
When buying gypsum-based plaster (gypsum plaster mixes), experts recommend paying attention to its manufacturer. In the construction and finishing materials eat pretty big choice these kinds of mixtures. achieve positive result is possible only if the product is produced by a well-known company whose products received positive reviews users.
Gypsum plaster mixtures are produced by the following brands:
According to experts, Knauf gypsum plaster mixtures are of the highest quality and most reliable in use. It can be easily used by both experienced and novice craftsmen.
Gypsum-based plaster produced by this manufacturer has the following positive properties:
Note. It is also important that the Knauf gypsum plaster mixture has such a property as sound insulation. This is extremely important. If Finishing work held on premises panel house where sound isolation is poor.
This became possible due to the fact that in the production process such an environmentally friendly natural component as gypsum is used as a basis.
As a result of the use of special additives, gypsum plaster mixes produced by this brand do not spread on the surface. This makes it possible to use them when working on an angled surface, finishing or leveling slopes and corners.
By choosing the plaster of this manufacturer, you can be completely sure that the mixture will fulfill all the functions assigned to it, and the work surface will have an attractive appearance for a long time.
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