Installing meters and believing that savings have been achieved is a delusion. Don't stop there! Having studied the market of energy-saving equipment properly, it comes to the understanding that real savings begin with the installation thermomiser. After all, this device should be used in every heating and hot water supply system! The thermostat is automatic regulator temperature, as hot water, and coolant. By equipping your system with a thermomiser, you get the ability to control the climate in any room and huge savings in hot water or heat carrier consumption, and as a result, money.
The thermomiser consists of only two components, this is a regulator and electronic device management. The first component, the regulator, is responsible for automatically regulating the temperature of the supply water for the heating or hot water supply system. The second component of the thermomiser is an electronic device that receives data from temperature sensors located inside and outside the room, as well as at the inlet and outlet of the coolant. The received data is processed in accordance with the program algorithm, calculations are made, according to which commands are sent directly to the controller.
By selecting various programs, we have the ability to maintain the set water and heat carrier temperatures, the schedule of the heating system, adjust the temperatures of the return circuit, the heat carrier in the supply pipe according to the deviation from the set internal temperature of the room, adjust when using a timer, separate modes for holidays, weekends and nights and a number of other options. Thermomisers are equipped with rich functionality and saving opportunities, we only need to select the right model, set the right data and set the mode.
An important detail in saving is the equipment of the device outdoor sensor, this is especially true for spring, during sharp changes in temperature at night and day. When monitoring the entire dynamics of differences, we always have the temperature we need inside the room without overspending resources and money.
Thermizer should be chosen based on the existing water supply and heating system. Any thermomiser model will effectively save the coolant and create the necessary microclimate in the room. Depending on the type of regulator, some thermomisers can be used in public and administrative buildings, others will be more relevant in open system hot water supply and heating, the third type of thermomisers is better applicable in closed systems with pump mixing, or as an additional option in ventilation systems and air conditioning systems. The most influencing factor in the savings of a thermomiser is the type of regulator.
Our factory manufactures and supplies all the lineup the following temperature controllers:
thermomiser R-2.T, thermomiser R-7.T, thermomiser R-8.T, Teplur control device and other components of ultra-efficient energy saving equipment. You can seek advice on the selection, purchase, delivery, installation and configuration of thermomisers using the contacts indicated on the product page.
In terms of service life, thermomisers are practically eternal, but the quality of the coolant has a direct dependence on the lifetime of the device. Considering the realities, the thermomiser will work freely for 15-20 years. Our factory manufactures regulators from high-quality metals such as stainless steel, brass and cast iron, which has a positive effect on the durability and smooth operation of the devices. This gives significant advantages over imported devices - competitors made of carbon steel, manufactured by Danfoss, etc. The quality of the primary Russian coolant is significantly inferior to the European one, for which imported thermal misers are designed, their operation in domestic systems will be accompanied by many problems.
Thermomisers in maintenance are not whimsical at all. Basically, no Maintenance and not required. It is enough to set up the controller once initially. It is recommended to delegate installation to professionals.
Often, when the coolant passes through the heating system circuit, it does not cool down and has a high enough temperature to use it again. This is exactly what is done with a thermometer. Due to the secondary use of the coolant, we achieve significant savings. Administrative, residential and public buildings can be connected according to this scheme.
For the time when we do not use the premises, for example, on weekends or holidays, you can set minimum temperature coolant on the thermomiser, which will entail a significant reduction in coolant consumption.
Thermomisers also save money thermal energy in production and retail space. For this energy you have to pay a lot of money on the meter. Just imagine what kind of overpayment is received for weekends, holidays, night time and other cases when the premises are not used. For all these cases, you can set up certain modes in the thermomiser controller and not pay extra money for overspending the coolant.
The advantages of thermomisers are expressed not only in money, do not forget about comfort. After all, the possibility of adjusting and maintaining the temperature at the required level is relevant for many rooms of various buildings and areas.
I want to talk about the creation of a simple device that greatly facilitated the life of home inhabitants - an automatic temperature controller for a geyser. Similar devices have already been created and described here on Habré, I wanted to make a slightly more advanced device and describe in detail the entire creation process from idea and measurement to implementation, without using ready-made modules Arduino type. The device will be assembled breadboard, programming language - C. This is my first development of a complete (and working!) device.
VPG model: Vector lux eco 20-3 (China)
Water pressure: about 1.5 kgf / cm² (pressure is low, the heater operates slightly above the allowable limit)
Having dismantled the column and looked around, I found places to install the TowerPro MG995 servo, somehow ordered “for delivery” on aliexpress a long time ago.
To eliminate the backlash of the drive rods, I made one rod spring-loaded. The backlash was completely eliminated, but another problem turned out - a servo with a torque > 10 kg * cm turned out to be too bold for the HSV. When turned on, the transients in the electronics of the machine cause a jerk to a random position, and after a couple of idle turns, the rod turned out to be bent! Silumin columns will definitely not withstand such treatment. The geometry of the rocker, which was not on the axis of the regulator, also caused criticism, which led to non-linearity of the adjustment. The final view of the throttle drive assembly:
The unit has been redone - springs from the VAZ were used (from the carburetor - bought at an auto parts store) and the rocker is now on the geometric axis of the shaft. This design has a small backlash, but it is linear in adjustment and can dampen the fury of the steering machine. The corners are set to optimal values for adjustment in the most demanded positions of the regulator.
The divider R2 and the column temperature sensor generate a signal with a voltage of 1.4..4.96 V in the full measurement range (in practice - 20..60 degrees Celsius). Initially, he developed a bridge circuit - which can compensate for the loss of the power source, but was discarded due to the fact that the power source had little effect, and the first point of the "TK" was - "simplicity". The operational amplifier provides decoupling of the divider and the load. The zener diode D1 limits the output voltage to 5.1 V in cases where the sensor is disconnected (otherwise the output would be 12V - which is deadly for the controller) - which will be considered an unconditional error by the controller circuit. The integrated stabilizer 7805 feeds the servo - the solution is unsuccessful, when the machine stops, it heats up terribly and I think it can fail if the drive wedges (if the built-in protection does not work). I will not focus on this block anymore.
Clocking - internal oscillator at 8 MHz. Power - another 7805 on the board. Indication via standard LCD1602 display. Block diagram:
The power supply of the unit is controlled from the column through a transistor - using a small-sized relay. The temperature sensor signal (Contact No. 4 of the connector) has a pull-up to ground and when the sensor is disconnected during operation, it will show a very high temperature - which will lead to a decrease in the regulator and will not cause dangerous situations. Assembled block:
The tests revealed the following:
The results of measurement and calibration of the temperature sensor, The dependence can be considered conditionally linear:
The first runs in the program for rendering telemetry from the column:
(I forgot to add a legend to the charts. Here and below - red- sensor temperature, green dotted- throttle position, blue- temperature desired by the user)
Almost a successful adjustment
Good odds options
Good start option
The first runs showed the main parameters of the system, then it was not difficult to measure them and adjust according to the accelerated formula, the parameters were selected for a long and painful time. It was not possible to get rid of fluctuations completely, but fluctuations within 1 degree are considered acceptable. Accepted option:
In the process of selection, the integral coefficient had to be completely turned off, I think that this is due to the large inertia of the system. Final odds:
FloatPk = 0.2; float Ik = 0.0; float Dk = 0.2;
And it works like this.
Temperature is an indicator of the thermodynamic state of an object and is used as an output coordinate in the automation of thermal processes. Characteristics of objects in temperature control systems depend on the physical parameters of the process and the design of the apparatus. So general recommendations it is impossible to formulate temperatures for the choice of ACP and a careful analysis of the characteristics of each specific process is required.
Temperature control in engineering systems ah is performed much more often than the regulation of any other parameters. Range controlled temperatures small. lower limit this range is limited minimum value outside air temperature (-40 °C), upper - maximum temperature coolant (+150 °С).
To common features ACP temperature can be attributed to the significant inertia of thermal processes and temperature meters (sensors). Therefore, one of the main tasks in the creation of ACS temperature is to reduce the inertia of the sensors.
Consider, as an example, the characteristics of the most common manometric thermometer in engineering systems in a protective case (Fig. 5.1). block diagram such a thermometer can be represented as a series connection of four thermal containers (Fig. 5.2): a protective cover /, air gap 2 , walls of the thermometer 3 and working fluid 4. If we neglect the thermal resistance of each layer, then the heat balance equation for each element of this device can be written as
G,Cpit, = a n? sjі ( tj _і - tj) - a i2 S i2 (tj -Сн), (5.1)
where Gj- the mass of the cover, air layer, wall and liquid, respectively; Cpj- specific heat capacity; tj- temperature; a,i, and /2 - heat transfer coefficients; S n , S i2 - heat transfer surfaces.
Rice. 5.1. circuit diagram manometric thermometer:
Rice. 5.2.
As can be seen from equation (5.1), the main directions for reducing the inertia of temperature sensors are;
Each temperature ACP in engineering systems is created for a very specific purpose (controlling the temperature of the air in the premises, heat or coolant) and, therefore, is designed to operate in a very small range. In this regard, the conditions for the use of one or another ACP determine the device and design of both the sensor and the temperature controller. For example, in the automation of engineering systems, direct-acting temperature controllers with manometric measuring devices are widely used. So, to regulate the air temperature in the premises of administrative and public buildings when using ejection and fan coils of a three-pipe heating and cooling circuit, a direct-acting regulator is used direct type RTK (Fig. 5.3), which consists of a thermal system and a control valve. The thermal system, which proportionally moves the control valve stem when the temperature of the recirculation air changes at the inlet to the closer, includes a sensitive element, a setting device and an actuator. These three nodes are connected by a capillary tube and represent a single hermetic volume filled with a temperature-sensitive (working) liquid. A three-way control valve controls the supply of hot or cold water to the ejection heat exchanger
Rice. 5.3.
a - regulator; b - control valve; c - thermal system;
closer and consists of a body and regulatory bodies. With an increase in air temperature, the working fluid of the thermal system increases its volume and the valve bellows moves the stem and the regulating body, closing the passage of hot water through the valve. With an increase in temperature by 0.5-1 ° C, the regulatory bodies remain motionless (hot and cold water passages are closed), and with more high temperature only the cold water passage opens (the hot water passage remains closed). The set temperature is provided by turning the adjustment knob connected to the bellows, which changes the internal volume of the thermal system. The controller can be set to temperatures ranging from 15 to 30°C.
When controlling the temperature in water and steam heaters and coolers, RT type regulators are used, which differ slightly from RTK type regulators. Their main feature is the combined design of the thermocylinder with the adjuster, as well as the use of a two-seated valve as a regulating body. Such gauge regulators are available in several 40-degree ranges ranging from 20 to 180 °C with nominal diameters from 15 to 80 mm. Due to the presence of a large static error (10 °C) in these controllers, they are not recommended for high-precision temperature control.
Manometric thermosystems are also used in pneumatic P-regulators, which are widely used to control temperature in engineering air conditioning and ventilation systems (Fig. 5.4). Here, when the temperature changes, the pressure in the thermal system changes, which acts through the bellows on the levers that transmit force to the pneumatic relay rod and the membrane. When the current temperature is equal to the set one, the entire system is in equilibrium, both valves of the pneumatic relay, supply and bleed, are closed. When the pressure on the stem increases, the supply valve begins to open. It is supplied with pressure from the mains. compressed air, as a result of which a control pressure is formed in the pneumatic relay, increasing from 0.2 to 1 kgf / cm 2 in proportion to the increase in the temperature of the controlled medium. This pressure activates the actuator.
For automatic regulation room temperature, thermostatic valves from the American company began to be widely used Honeywell and radiator thermostats (thermostats) RTD, issued by the Moscow branch
Rice. 5.4.
with manometric thermosystem:
valve; 15 - bleed valve
Danish company Danfoss, the required temperature is set by turning the adjusted handle (head) with a pointer from 6 to 26 °C. Lowering the temperature by 1 °C (for example, from 23 to 22 °C) saves 5-7% of the heat consumed for heating. thermostats RTD allow avoiding overheating of the premises during the transitional and other periods of the year and provide a minimum required level heating in rooms with periodic residence of people. In addition, radiator thermostats RTD provide hydraulic stability for a two-pipe heating system and the possibility of adjusting and linking it in case of errors during installation and design without using throttle washers and other constructive solutions.
The temperature regulator consists of a control valve (body) and a thermostatic element with a bellows (head). The body and head are connected with a threaded union nut. For ease of installation on the pipeline and connection of the thermostat to the heater, it is equipped with a union nut with a threaded nipple. The room temperature is maintained by changing the water flow through heater(radiator or convector). The change in water flow occurs due to the movement of the valve stem by a bellows filled with a special mixture of gases that change their volume even with a slight change in the temperature of the air surrounding the bellows. The elongation of the bellows with increasing temperature is counteracted by a setting spring, the force of which is adjusted by turning the handle with an indicator of the desired temperature value.
To better suit any heating system, two types of regulator housings are available: RTD-G with low resistance for single pipe systems and RTD-N with high resistance two-pipe systems. Bodies are manufactured for straight and angle valves.
Thermostatic elements of regulators are manufactured in five versions: with built-in sensor; with remote sensor (capillary tube length 2 m); with protection against misuse and theft; with setting range limited to 21 °С. In any version, the thermostatic element ensures that the set temperature range is limited or fixed at the desired room temperature.
Service life of regulators RTD 20-25 years, although the Rossiya Hotel (Moscow) registered a service life of 2000 regulators for more than 30 years.
Control device (weather compensator) ECL(Fig. 5.5) ensures the maintenance of the temperature of the coolant in the supply and return pipelines of the heating system, depending on the outdoor temperature according to the corresponding specific repair and a specific heating schedule object. The device acts on the motorized control valve (if necessary, also on circulation pump) and allows you to perform the following operations:
Rice. 5.5. Weather compensator EC/. with setting,
available to the consumer:
1 - programmable clock with the ability to set operating periods for comfort or reduced temperature on a daily or weekly cycle: 2 - parallel movement of the temperature graph in the heating system depending on the outside temperature (heating graph): 3 - operating mode switch; 4 - a place for the instruction manual: 5 - signaling the inclusion, the current mode of operation,
emergency modes;
O - heating is turned off, the temperature is maintained to prevent freezing of the coolant in the heating system;) - operation with a reduced temperature in the heating system; © - automatic switching from mode comfortable temperature to the low temperature mode and back in accordance with the setting on the programmable clock;
O - work without lowering the temperature on a daily or weekly cycle; - manual control: the regulator is off, the circulation pump is always on, the valve is controlled manually
temperature limitation return water depending on the outdoor temperature;
also bimetallic and dilatometric thermostats, in particular electric on-off and pneumatic proportional.
The electric bimetal sensor is mainly intended for on-off temperature control in rooms. The sensitive element of this device is a bimetallic spiral, one end of which is fixed, and the other is free and satisfies moving contacts, closing or opening with a fixed contact, depending on the current and set temperature values. The desired temperature is set by turning the setting dial. Depending on the setting range, the temperature controllers are available in 16 modifications with a total setting range from -30 to + 35 °C, with each controller having a range of 10, 20 and 30 °C. Operation error ±1 °С at the middle mark and up to ±2.5 °С at the extreme marks of the scale.
The pneumatic bimetallic regulator as a transducer-amplifier has a shutter nozzle, which is acted upon by the force of the bimetallic measuring element. These regulators are available in 8 modifications, direct and reverse action with a total setting range from +5 to +30 °C. The setting range of each modification is 10 °С.
Dilatometric regulators are based on the difference in the coefficients of linear expansion of an invar (iron-nickel alloy) rod and a brass or steel tube. These thermostats do not differ in the principle of operation of control devices from similar regulators using a manometric measuring system.
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As you know, in order to heat any room with high quality, it is necessary to correctly adjust the temperature indicators so that the heating matches optimally. comfortable conditions and provided a favorable microclimate in the dwelling. Therefore, it is necessary to consider in more detail the features of such a device as a temperature controller for a heating radiator, which is designed to perform all these functions. In addition, you should figure out how to regulate the temperature of the radiator in various buildings, including private and apartment buildings.
It is very important to remember that during installation it is extremely necessary to have a special jumper located directly in front of the heating device. If it does not exist, then the coolant flow cannot be regulated through the radiator, since this will have to be done through a common riser.
Speaking of savings, this factor is relevant for those owners whose living quarters are equipped with an autonomous heating system, as well as for housing and communal services that use metering devices to pay for heat coming from its producers.
The supply and return pipelines are equipped with special retaining washers, before and after each of which there are pressure regulating sensors. Due to the fact that the diameter of these sensors is known, it becomes possible to calculate the flow rate of the coolant circulating through the sensors. As a result, the difference obtained between the water flow in the supply and return pipelines will reflect the amount of water used by the residents.
Temperature sensors are designed to control both areas. Therefore, knowing how much heat is consumed and what its temperature is, you can easily calculate the amount of heat that remains in the room.
In order to regulate the operation of heating was easier, you need to constantly monitor the state of the temperature.
Installation of mechanical regulators is not particularly difficult. To install such a device, you only need to connect it to the flange in the elevator assembly. It is also important that the price of such devices is much lower compared to electronic mechanisms.
Electric boilers use electronic sensors, which are directly connected with the installed heating elements (thermal electric heating elements) or with the voltage that occurs on the electrodes or on the boiler winding.
Sometimes one temperature sensor carries several heating radiators. First of all, the installation scheme affects this. But it is much more common to mount the regulator on each heating device separately.
It is worth noting that in order to adjust the heating temperature, you can use not only standard devices.
Common mechanisms of this type include:
In order for the device of temperature controllers to be as convenient as possible, many experts recommend that you first study various photos these devices and detailed videos on their correct connection.
Automatic regulation is very convenient. With the help of a thermostat for greenhouses, you can maintain the required air temperature in the building.
There are many types of thermostats. To do right choice, you need to know their features. There are 3 main types.
When choosing a thermostat, you should be guided by what you want to receive in the end. First of all, you should pay attention to the following characteristics:
When choosing thermostats for greenhouses Special attention power is worth it. It must be greater than the required ground heating power. Take with a margin! In this case, all work is controlled by a sensor. He can be:
A chain can consist of several elements. Appearance thermostats are also different. Installation can be either hinged or hidden.
When installing the system with your own hands, you should know that the regulator operates from sensors - illumination and temperature. During the day, the temperature in the building will be higher, at night it will be lower. Depending on this, the heating also changes. The parameters for the thermostat are:
When installing the system with your own hands, you should know that the thermostat includes a correction unit and a temperature control unit. You can run them on transistors. The switch allows you to change the temperature. The relay can be combined with a heating device for the stove using contacts. The controller may have an output relay that controls the heating.
The sensors include photoresistors and thermistors. They respond to various changes in environment. You can set the settings according to the instructions provided by the manufacturer.
You should set up the installation with your own hands, starting with grading the scale of the resistor. First, the sensors are lowered into heated water, and then the temperature is determined. Next is the calibration of the light sensor. It is allowed to assemble the temperature controller inside the greenhouses. It is placed near a heating device, which can be a stove.
Thermoregulators, regardless of whether they are made by hand or purchased in a store, are very similar in principle of operation. Because of this, it is easy to work with them. What characterizes the work with the device?
Among other things, thermostats make it possible to control the boiler for heating the greenhouse.
Thermostats are multifunctional. With their help, you can heat the greenhouse and set the required temperature for the air in the building, as well as heat the soil and water.
The controller is able to support optimal conditions environment in any . Some devices turn on and work independently, which is very convenient. Connect them to the controller, heat sensors, stove and boiler. Ultimately, control over temperature regime possible to the fullest.
You can make a regulator with your own hands from a standard household thermometer. However, it will have to be modified.
Thus, despite the complexity of the work, installing a thermostat greatly simplifies maintenance. Crops that receive an optimal microclimate develop better, which means that the harvest will be much larger.
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