I want to talk about the creation of a simple device that greatly facilitated the life of home inhabitants - automatic regulator gas column temperature. Similar devices have already been created and described here on Habré, I wanted to make a slightly more advanced device and describe in detail the entire creation process from idea and measurement to implementation, without using ready-made modules Arduino type. The device will be assembled breadboard, programming language - C. This is my first development of a complete (and working!) device.
VPG model: Vector lux eco 20-3 (China)
Water pressure: about 1.5 kgf / cm² (pressure is low, the heater operates slightly above the allowable limit)
Having dismantled the column and looked around, I found places to install the TowerPro MG995 servo, somehow ordered “for delivery” on aliexpress a long time ago.
To eliminate the backlash of the drive rods, I made one rod spring-loaded. The backlash was completely eliminated, but another problem turned out - a servo with a torque > 10 kg * cm turned out to be too bold for the HSV. When turned on, the transients in the electronics of the machine cause a jerk to a random position, and after a couple of idle turns, the rod turned out to be bent! Silumin columns will definitely not withstand such treatment. The geometry of the rocker, which was not on the axis of the regulator, also caused criticism, which led to non-linearity of the adjustment. The final view of the throttle drive assembly:
The unit has been redone - springs from the VAZ were used (from the carburetor - bought at an auto parts store) and the rocker is now on the geometric axis of the shaft. This design has a small backlash, but it is linear in adjustment and can dampen the fury of the steering machine. The corners are set to optimal values for adjustment in the most demanded positions of the regulator.
The divider R2 and the column temperature sensor generate a signal with a voltage of 1.4..4.96 V in the full measurement range (in practice - 20..60 degrees Celsius). Initially, he developed a bridge circuit - which can compensate for the loss of the power source, but was discarded due to the fact that the power source had little effect, and the first point of the "TK" was - "simplicity". The operational amplifier provides decoupling of the divider and the load. The zener diode D1 limits the output voltage to 5.1 V in cases where the sensor is disconnected (otherwise the output would be 12V - which is deadly for the controller) - which will be considered an unconditional error by the controller circuit. The integrated stabilizer 7805 feeds the servo - the solution is unsuccessful, when the machine stops, it heats up terribly and I think it can fail if the drive wedges (if the built-in protection does not work). I will not focus on this block anymore.
Clocking - internal oscillator at 8 MHz. Power - another 7805 on the board. Indication via standard LCD1602 display. Block diagram:
The power supply of the unit is controlled from the column through a transistor - using a small-sized relay. The temperature sensor signal (Contact No. 4 of the connector) has a pull-up to ground and when the sensor is disconnected during operation, it will show a very high temperature - which will lead to a decrease in the regulator and will not cause dangerous situations. Assembled block:
The tests revealed the following:
The results of measurement and calibration of the temperature sensor, The dependence can be considered conditionally linear:
The first runs in the program for rendering telemetry from the column:
(I forgot to add a legend to the charts. Here and below - red- sensor temperature, green dotted- throttle position, blue- temperature desired by the user)
Almost a successful adjustment
Good odds options
Good start option
The first runs showed the main parameters of the system, then it was not difficult to measure them and adjust according to the accelerated formula, the parameters were selected for a long and painful time. It was not possible to get rid of fluctuations completely, but fluctuations within 1 degree are considered acceptable. Accepted option:
In the process of selection, the integral coefficient had to be completely turned off, I think that this is due to the large inertia of the system. Final odds:
FloatPk = 0.2; float Ik = 0.0; float Dk = 0.2;
And it works like this.
To maintain the required temperature level in heating systems, electrical devices called thermostats are used. All devices with electric heating elements are equipped with electric thermostats.
The thermostat is electrical device necessary for automatic regulation temperature in the cooling and heating equipment. They are mounted in heating systems, artificial climate, cooling or freezing systems. Widely used in household in the arrangement of greenhouses.
The purpose of the thermostat is determined by turning on or off heating elements any appliance at temperatures below or above those specified, respectively. Due to the operation of thermostatic devices, indoor air, water, instrument surfaces, etc. I have a stable temperature.
All thermostats work, no matter what device they are in, according to a single principle. The automatic regulator receives temperature data from its environment, due to the fact that it is equipped with a built-in or remote temperature sensor. Based on the information received, the thermostat determines when to turn on and off. To avoid malfunctions of the device, the temperature sensor should be installed indoors away from the direct influence of various heating equipment, otherwise, distortion of the indicators may occur and, of course, the controller will work erroneously.
The principle of operation of all devices that regulate the temperature is the same, but there are a lot of types of thermostats, and they differ in:
A sensor that measures air temperature is often placed on the thermostat housing. Thermostats with infrared sensors can be used to control the entire heating system. These sensors are great for installation in bathrooms, showers, saunas and other environments with high humidity. The temperature controller itself must be placed in a dry place, it can be damaged from an excess of moisture. True, there are models with increased tightness, and their installation in the bathroom is not dangerous for them.
Digital devices have good resistance to different types interference, therefore eliminating data distortion and guaranteeing greater accuracy than analog.
Mechanical temperature controller considered a simple and practical device. Used for heating and cooling purposes. Most often represents external wiring product designed for indoor installation in residential premises in heating systems. Appearance similar to a standard stopcock.
Specificity mechanical thermostats is the absence of an electrical component. The device works according to a special principle, which consists in the properties of certain substances and materials to change their mechanical properties from temperature changes.
When the temperature changes to a specifically specified one, a break or short circuit occurs electrical circuit, which causes the heating devices to be turned off or on. The required temperature indicator is selected on the instrument scale by rotating a special wheel.
Regardless of the shortcomings, they are the most common and are found in the organization of heating systems more often than other thermostats, due to simple control and low cost.
Electromechanical temperature controllers are used in various household electrical appliances. These products come in two versions:
Electronic devices are very common, they are operated with many electric heaters. Usually they are equipped with common heating systems and air conditioning, as well as underfloor heating.
The instrument's sensor sends temperature data to the controller, which processes the received signal and decides whether to lower or increase the temperature.
Programmable thermostats are convenient to operate, they open up ample opportunities for fine-tuning devices to the desired temperature indicators, depending on the requirements of individual areas of the premises.
Also, thermostats are easy to manage and have no high cost, only these two pluses do not apply to open logic regulators. Electronic controllers are often integral part smart home systems.
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As you know, in order to heat any room with high quality, it is necessary to correctly adjust the temperature indicators so that the heating matches optimally. comfortable conditions and provided a favorable microclimate in the dwelling. Therefore, it is necessary to consider in more detail the features of such a device as a temperature controller for a heating radiator, which is designed to perform all these functions. In addition, you should figure out how to regulate the temperature of the radiator in various buildings, including private and apartment buildings.
It is very important to remember that during installation it is extremely necessary to have a special jumper located directly in front of the heating device. If it does not exist, then the coolant flow cannot be regulated through the radiator, since this will have to be done through a common riser.
Speaking of savings, this factor is relevant for those owners whose living quarters are equipped with an autonomous heating system, as well as for housing and communal services that use metering devices to pay for heat coming from its producers.
The supply and return pipelines are equipped with special retaining washers, before and after each of which there are pressure regulating sensors. Due to the fact that the diameter of these sensors is known, it becomes possible to calculate the flow rate of the coolant circulating through the sensors. As a result, the difference obtained between the water flow in the supply and return pipelines will reflect the amount of water used by the residents.
Temperature sensors are designed to control both areas. Therefore, knowing how much heat is consumed and what its temperature is, you can easily calculate the amount of heat that remains in the room.
In order to regulate the operation of heating was easier, you need to constantly monitor the state of the temperature.
Installation of mechanical regulators is not particularly difficult. To install such a device, you only need to connect it to the flange in the elevator assembly. It is also important that the price of such devices is much lower compared to electronic mechanisms.
Electric boilers use electronic sensors, which are directly connected with the installed heating elements (thermal electric heating elements) or with the voltage that occurs on the electrodes or on the boiler winding.
Sometimes one temperature sensor carries several heating radiators. First of all, the installation scheme affects this. But it is much more common to mount the regulator on each heating device separately.
It is worth noting that in order to adjust the heating temperature, you can use not only standard devices.
Common mechanisms of this type include:
In order for the device of temperature controllers to be as convenient as possible, many experts recommend that you first study various photos these devices and detailed videos on their correct connection.
Temperature is an indicator of the thermodynamic state of an object and is used as an output coordinate in the automation of thermal processes. Characteristics of objects in temperature control systems depend on the physical parameters of the process and the design of the apparatus. So general recommendations it is impossible to formulate temperatures for the choice of ACP and a careful analysis of the characteristics of each specific process is required.
Temperature control in engineering systems ah is performed much more often than the regulation of any other parameters. Range controlled temperatures small. lower limit this range is limited minimum value outside air temperature (-40 °C), upper - maximum temperature coolant (+150 °С).
To common features ACP temperature can be attributed to the significant inertia of thermal processes and temperature meters (sensors). Therefore, one of the main tasks in creating a temperature ACP is to reduce the inertia of the sensors.
Consider, as an example, the characteristics of the most common manometric thermometer in engineering systems in a protective case (Fig. 5.1). block diagram such a thermometer can be represented as a series connection of four thermal containers (Fig. 5.2): a protective cover /, air gap 2 , walls of the thermometer 3 and working fluid 4. If we neglect the thermal resistance of each layer, then the heat balance equation for each element of this device can be written as
G,Cpit, = a n? sjі ( tj _і - tj) - a i2 S i2 (tj -Сн), (5.1)
where Gj- the mass of the cover, air layer, wall and liquid, respectively; Cpj- specific heat capacity; tj- temperature; a,i, and /2 - heat transfer coefficients; S n , S i2 - heat transfer surfaces.
Rice. 5.1. circuit diagram manometric thermometer:
Rice. 5.2.
As can be seen from equation (5.1), the main directions for reducing the inertia of temperature sensors are;
Each temperature ACP in engineering systems is created for a very specific purpose (controlling the temperature of the air in the premises, heat or coolant) and, therefore, is designed to operate in a very small range. In this regard, the conditions for the use of one or another ACP determine the device and design of both the sensor and the temperature controller. For example, in the automation of engineering systems, direct-acting temperature controllers with manometric measuring devices are widely used. So, to regulate the air temperature in the premises of administrative and public buildings when using ejection and fan coils of a three-pipe heating and cooling circuit, a direct-acting regulator is used direct type RTK (Fig. 5.3), which consists of a thermal system and a control valve. The thermal system, which proportionally moves the control valve stem when the temperature of the recirculation air changes at the inlet to the closer, includes a sensitive element, a setting device and an actuator. These three nodes are connected by a capillary tube and represent a single hermetic volume filled with a temperature-sensitive (working) liquid. A three-way control valve controls the supply of hot or cold water to the ejection heat exchanger
Rice. 5.3.
a - regulator; b - control valve; c - thermal system;
closer and consists of a body and regulatory bodies. With an increase in air temperature, the working fluid of the thermal system increases its volume and the valve bellows moves the stem and the regulating body, closing the passage of hot water through the valve. With an increase in temperature by 0.5-1 ° C, the regulatory bodies remain motionless (hot and cold water passages are closed), and with more high temperature only the cold water passage opens (the hot water passage remains closed). The set temperature is provided by turning the adjustment knob connected to the bellows, which changes the internal volume of the thermal system. The controller can be set to temperatures ranging from 15 to 30°C.
When controlling the temperature in water and steam heaters and coolers, RT type regulators are used, which differ slightly from RTK type regulators. Their main feature is the combined design of the thermocylinder with the adjuster, as well as the use of a two-seated valve as a regulating body. Such gauge regulators are available in several 40-degree ranges ranging from 20 to 180 °C with nominal diameters from 15 to 80 mm. Due to the presence of a large static error (10 °C) in these controllers, they are not recommended for high-precision temperature control.
Manometric thermosystems are also used in pneumatic P-regulators, which are widely used to control temperature in engineering air conditioning and ventilation systems (Fig. 5.4). Here, when the temperature changes, the pressure in the thermal system changes, which acts through the bellows on the levers that transmit force to the pneumatic relay rod and the membrane. When the current temperature is equal to the set one, the entire system is in equilibrium, both valves of the pneumatic relay, supply and bleed, are closed. When the pressure on the stem increases, the supply valve begins to open. It is supplied with pressure from the mains. compressed air, as a result of which a control pressure is formed in the pneumatic relay, increasing from 0.2 to 1 kgf / cm 2 in proportion to the increase in the temperature of the controlled medium. This pressure activates the actuator.
For automatic control of air temperature in rooms, thermostatic valves of the American company began to be widely used. Honeywell and radiator thermostats (thermostats) RTD, issued by the Moscow branch
Rice. 5.4.
with manometric thermosystem:
valve; 15 - bleed valve
Danish company Danfoss, the required temperature is set by turning the adjusted handle (head) with a pointer from 6 to 26 °C. Lowering the temperature by 1 °C (for example, from 23 to 22 °C) saves 5-7% of the heat consumed for heating. thermostats RTD allow avoiding overheating of the premises during the transitional and other periods of the year and provide a minimum required level heating in rooms with periodic residence of people. In addition, radiator thermostats RTD provide hydraulic stability for a two-pipe heating system and the possibility of adjusting and linking it in case of errors during installation and design without using throttle washers and other constructive solutions.
The temperature regulator consists of a control valve (body) and a thermostatic element with a bellows (head). The body and head are connected with a threaded union nut. For ease of installation on the pipeline and connection of the thermostat to the heater, it is equipped with a union nut with a threaded nipple. The room temperature is maintained by changing the water flow through heater(radiator or convector). The change in water flow occurs due to the movement of the valve stem by a bellows filled with a special mixture of gases that change their volume even with a slight change in the temperature of the air surrounding the bellows. The elongation of the bellows with increasing temperature is counteracted by a setting spring, the force of which is adjusted by turning the handle with an indicator of the desired temperature value.
To better suit any heating system, two types of regulator housings are available: RTD-G with low resistance for single pipe systems and RTD-N with high resistance two-pipe systems. Bodies are manufactured for straight and angle valves.
Thermostatic elements of regulators are manufactured in five versions: with built-in sensor; with remote sensor (capillary tube length 2 m); with protection against misuse and theft; with setting range limited to 21 °С. In any version, the thermostatic element ensures that the set temperature range is limited or fixed at the required room temperature.
Service life of regulators RTD 20-25 years, although the Rossiya Hotel (Moscow) registered a service life of 2000 regulators for more than 30 years.
Control device (weather compensator) ECL(Fig. 5.5) ensures the maintenance of the temperature of the coolant in the supply and return pipelines of the heating system, depending on the outdoor temperature according to the corresponding specific repair and a specific heating schedule object. The device acts on the motorized control valve (if necessary, also on circulation pump) and allows you to perform the following operations:
Rice. 5.5. Weather compensator EC/. with setting,
available to the consumer:
1 - programmable clock with the ability to set operating periods for comfort or reduced temperature on a daily or weekly cycle: 2 - parallel movement of the temperature graph in the heating system depending on the outside temperature (heating graph): 3 - operating mode switch; 4 - a place for the instruction manual: 5 - signaling the inclusion, the current mode of operation,
emergency modes;
O - heating is turned off, the temperature is maintained to prevent freezing of the coolant in the heating system;) - operation with a reduced temperature in the heating system; © - automatic switching from mode comfortable temperature to the low temperature mode and back in accordance with the setting on the programmable clock;
O - work without lowering the temperature on a daily or weekly cycle; - manual control: the regulator is off, the circulation pump is always on, the valve is controlled manually
temperature limitation return water depending on the outdoor temperature;
also bimetallic and dilatometric thermostats, in particular electric on-off and pneumatic proportional.
The electric bimetal sensor is mainly intended for on-off temperature control in rooms. The sensitive element of this device is a bimetallic spiral, one end of which is fixed, and the other is free and satisfies moving contacts, closing or opening with a fixed contact, depending on the current and set temperature values. The desired temperature is set by turning the setting dial. Depending on the setting range, the temperature controllers are available in 16 modifications with a total setting range from -30 to + 35 °C, with each controller having a range of 10, 20 and 30 °C. Operation error ±1 °С at the middle mark and up to ±2.5 °С at the extreme marks of the scale.
The pneumatic bimetallic regulator as a transducer-amplifier has a shutter nozzle, which is acted upon by the force of the bimetallic measuring element. These regulators are available in 8 modifications, direct and reverse action with a total setting range from +5 to +30 °C. The setting range of each modification is 10 °C.
Dilatometric regulators are based on the difference in the coefficients of linear expansion of an invar (iron-nickel alloy) rod and a brass or steel tube. These thermostats do not differ in the principle of operation of control devices from similar regulators using a manometric measuring system.
Every gardener or gardener dreams of having a greenhouse on his plot. A greenhouse is a kind of resort area where plants feel good regardless of weather conditions. And how pleasant and useful it is to get a crop of lettuce, radish in early spring when an ordinary liverwort appears on the newly appeared thawed patches!
Naturally, in order to obtain such results, it is necessary not only to construct good greenhouse but also to support there optimal temperature. Air and soil temperature is important.
These factors affect absorbency useful elements, moisture; qualitative and quantitative indicators of the harvest; occurrence of various diseases.
Any gardener should understand that there is a direct relationship between the temperature of the air, the soil inside the greenhouse, and the possible harvest. However, many neighboring cultures like different modes of humidity and temperature. By optimizing the placement of crops in the greenhouse, you can take advantage of the significant temperature difference in its various parts.
In the greenhouse, as well as in the unprotected ground, there are daily temperature fluctuations. Too sharp, exceeding 4 - 8 ° C, drops negatively affect the growth, development of plants, productivity. Lead to frequent diseases and death of crops. Depending on the type of plant, the temperature of the soil and air in the greenhouse should be at around 14 - 25 ° C.
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