Equipment for gluing furniture panels. Subject: Glued board production workshop

Many of us, instead of being hired, would like to have our own business - after all, businessmen have the opportunity to receive a high income and at the same time remain in their favorite pastime. Any, very tiny business raises the prestige of a person, and he no longer depends directly on the various whims of employers.

A very good thing is our own line for the production of furniture panels. To do this, you need to organize the work of a woodworking shop, which will specialize in this particular product. And with such specialization, the production of custom-made furniture is not far at all. In the article we will try to figure out how the business of manufacturing furniture panels begins.

Our business valuation:

Starting investment 2,750,000 rubles.

Market saturation is average.

The complexity of starting a business is 7/10.

Organization of production of furniture boards

To engage in the manufacture of panels for furniture, opening a small-scale wholesale production, you need to buy equipment for the production furniture board. Of course, you can take a pure furniture direction of production, but where is the guarantee that the manufactured furniture will be in demand by buyers? But the furniture board allows you to create a permanent clientele of small wholesale customers who can provide a reliable and constant income. The sale of furniture boards does not create any problems with the modern development of the furniture industry and construction.

Of course, it is more profitable to open a panel production in a place close to the developed forest areas, close to sawmills. Indeed, in this case, lumber will be much cheaper. But good results are given by woodworking shops and imported raw materials. It is important that the distance over which the timber will be delivered is not very large.

Technology for the manufacture of shields from coniferous species

Furniture panels are made from pine edged boards. In the manufacture of furniture boards made of wood, it is also allowed to use boards that are not trimmed, but of high quality. At the same time, the material is subjected to mandatory deep machining followed by gluing. In the production of pine furniture panels main feature is that while natural wood is used more efficiently, and the product itself has a significantly lower cost than wood. After all, the cost of producing furniture panels from solid wood is much higher.

If several types of wood are used, then the manufactured products are divided by grade, which makes it easier to determine their cost. This is convenient when building trade relations with customers - furniture companies. The texture of wood and its pattern give them the opportunity to sort furniture into author's and made according to individual orders of customers. Products using natural wood, which has good quality, is widely in demand in our time. All these motives may well inspire an enterprising person to open a factory for the production of furniture panels in Russia.

Advantages of structural wood materials:

• new manufacturing technologies favorably preserve and emphasize the texture of natural wood;
• structures created by gluing differ from arrays in that they are able to subsequently retain their geometric dimensions and do not shrink;
• boards made using the gluing technology are an environmentally friendly product that can be used without restrictions for the production of furniture and indoor decoration;
• glued furniture boards can be made in any size, regardless of the size of the lumber used for this.

The production of furniture semi-finished products, which are reliably in high demand among customers, is a good basis for a woodworking business. The technology for the production of furniture panels involves the use of both hardwoods and conifers, among which pine is the most profitable and expensive.

Stages of production of glued furniture board:

• drying of incoming timber;
• processing of defective areas and calibration;
• dissolution of the source material, elimination of identified minor shortcomings;
• cutting according to the specified parameters with the removal of low-quality sections;
• connection of lamellas "into a spike", application of glue;
• secondary calibration, removal of adhesive residues;
• gluing furniture panels;
• removal of seams with defects;
• trimming the finished shield according to a given format;
• final calibration with grinding.

Along with the use of pine as a raw material, the production of furniture panels from oak is also widespread. Despite the high density of this type of wood and, accordingly, the severity of furniture made from it, customers are constantly interested in such products. After all, they are durable, have a beautiful texture and are very durable.

The production of furniture panels made of birch deserves special mention. It is a white, resilient and hard wood species. It has a moire pattern with iridescence, a silky matte sheen. Along with beautiful appearance birch also has a very high strength, resistance to splitting. All these qualities are also possessed by a furniture board made of birch.

Ash and larch have an unusually beautiful structure. These species are much rarer, but are also used in woodworking.
A separate part of the business is the manufacture of custom-made furniture panels. The work requires a quick reconfiguration of equipment, a change in the established technological regime. But the cost of custom-made products is much higher. Before accepting orders for non-standard shields, you should think about and calculate everything. If the machines are fully loaded on standard products and there is a high demand for them, then it is unprofitable to work on order.
Chipboard (particle board) is one of the the most popular materials for making furniture. It is very important that this material is obtained from woodworking waste, does not have a certain fiber orientation and is much cheaper than other types of raw materials for furniture production. Laminated furniture board is obtained by coating the surface of chipboard sheets with laminate.

Equipment for starting a business

To open a new enterprise, you need to make purchases of the following equipment:

• steam dryer;
• four-spindle universal machine;
• double-sided thicknesser;
• hot press for furniture board;
• optimization line;
• end connection ruler;
• clamps for gluing furniture boards;
• machine for applying glue;
• clamps for gluing furniture panels;
• machine for cutting products according to the format;
• aging apparatus to improve the texture of products.

It is very important that some of the listed machines can be made by hand, having at least a little experience in designing equipment. This will be a significant cost savings at the start of production. Many large trading companies offer their customers equipment on lease or on credit. Of course, to pay for everything, you will need to work hard.

A good option would be to buy used equipment. In any case, with this option there will be no large debts. Based on the list compiled, the price of equipment for the manufacture of furniture panels will be approximately 2,200,000 rubles.

Financial planning

The main customers of the finished products of the workshop are companies that are engaged in the production of furniture from furniture panels. It is important that these are solvent partners and that they do not create delays in the transfer of money for the products received.

Given that the pine shield has a price of 130,000 rubles. per cubic meter, and the cost of an unedged pine board is 9,000 per cubic meter, the benefits of engaging in this production are obvious. When organizing a business and with incomplete loading of equipment in the first three months of work, 19 cubic meters of products can be produced. And the cost of the specified volume of finished products will be 2,500,000 rubles.

Of course, there will be large deductions for the operation of equipment and for the wages of workers. Together with utility bills the total amount of expenses will be 430,000 rubles per month. The cost of purchasing raw materials usually does not exceed 10% of the amount of sales of marketable products, which is 260,000 rubles. Even taking into account VAT and income tax, the income for a month of work will be at least 1,500,000 rubles.

There is a pattern in business - the more expensive the equipment is, the more significant the production itself, the more profit the entrepreneur can count on. If no mistakes are made in planning and organizing work, then any equipment pays off within one and a half to two years. This is what you should focus on when starting a business. And, of course, not to make serious miscalculations in the organization of the workflow.

Rice. one. Our workshop for the production of furniture panels



Rice. 2. Gluing furniture board

We have been producing furniture panels since 1995. On the Rice. one. our production shop is presented.
Furniture glued board is produced by deep processing of wood. Its main feature is gluing, which significantly reduces the use of wood as a raw material and allows the efficient use of various materials.

For the manufacture of furniture panels, edged and unedged boards are taken. Then, after deep processing of raw materials (wood) and sheet gluing, a furniture panel is obtained, which is a full-fledged alternative to solid wood, but more effective in reducing production costs.

Production stages

Below we have presented all stages of the production of furniture panels, as well as the equipment we use.

1. Drying of wood, during which optimal humidity material. Used equipment: drying kilns Incoplan CM 3000 of various sizes;
2. Calibration, during which defective places and workpieces are opened. Used equipment: machine Blazer BL-423;
3. Trimming to size and getting rid of defects. Used equipment: T 2000 NC optimization line;
4. Cutting blanks, applying glue and splicing blanks along the length. Used equipment: end splicing machine FJL-183;
5. Calibration of lamellas, which is carried out to obtain a clean surface and obtain the exact geometry of the product. Used equipment: four-sided machine Blazer BL-523;
6. Uniform application of glue on the lamellas assembled into a shield. Used equipment: glue spreader S2R-1600;
7. Bonding lamellas into a shield. Used equipment: fan or pneumatic clamp of the ST and SL series, semi-automatic press of the LS \ ECO series. Pneumatic clevis of the SL series is shown on Rice. 2.;
8. Longitudinal cutting of defective glue joints, which is necessary for the subsequent sawing of the shield and re-gluing;
9. Double-sided formatting of the shield in length and width. Used equipment: panel saw Omnia-3200 Maxi;
10. Fine calibration and grinding of the shield to give it a perfectly smooth surface. Used equipment: grinding and calibrating machine Hercules-1300 NRT.

The furniture board is a sheet wood material that has a rectangular or square shape. It is made by gluing wooden bars together in width and length (in some cases). The width of each individual bar is about 10 - 50 millimeters.

Allows you to use conifers trees such as spruce and pine. Boards made of beech, oak, maple, ash and birch are quite popular.

What are they needed for?

Furniture panels are used for the manufacture of furniture, various building elements, as a decor. It is an environmentally friendly and aesthetically pleasing material compared to its chipboard counterpart. The furniture board has been used for quite a long time. The technology for the production of furniture panels has not changed much over the past hundred years. In the non-conical version, the wood bars were compressed with a metal clamp. AT present time this function is performed by the press. The mass use of this product began in the 70s of the last century.

Today, among the glued wood materials in the construction and furniture industry, cheaper analogues of the furniture board have appeared. In this regard, the scope of its application is rather narrowly focused:

• it is hypoallergenic natural material, so it is environmentally friendly;


• with proper processing, it looks aesthetically pleasing and elegant;


• furniture board is quite a practical material.

Advantages

Glued furniture board has significant features compared to others construction materials used in the manufacture of furniture:

• Long service life.


• Shield furniture is repairable. This is due to the homogeneity of the wood structure. Even a damaged piece of furniture can be very easily restored, after which it will acquire its original appearance.


• Wood refers to hygroscopic materials that regulate the humidity of the air in the room.


• Furniture from such a shield is able to adsorb harmful substances.


• The use of new gluing technologies makes it possible to preserve the natural texture of the wooden surface.


• The furniture board does not stick out during its operation and has minimal shrinkage.


• The environmental friendliness of this material allows it to be used for decoration interior and furniture manufacturing.


• The furniture board can be obtained in any size (length, width and thickness).

Due to numerous advantages, the furniture board is very popular not only in Russia, but also in the world market. As a raw material for obtaining this material, edged lumber is used. Drying equipment must be present at any production of glued panels. Only in this option can you be 100 percent sure that the wood will stick together reliably and firmly.

Furniture board production technology allows you to get different types of this material, depending on the area in which it will be used. There are two types: single-layer and multi-layer. The first type is also called a massive or simple furniture board. Its thickness ranges from 14 to 60 millimeters. It is made from wood slats, timber or boards, about 18 mm wide, which are glued together in one layer parallel to the direction of the wood fibers.

A multi-layer shield consists of two front sides and an odd number of inner layers. All layers are laid symmetrically in thickness. It is she who determines the positive properties of this type of material. The thickness of the multilayer shield can reach 75 millimeters.

The main stages of furniture board production technology:

• Drying blanks.


• Preliminary trimming of the product.


• Opening defects and cutting the resulting workpiece along its width.


• Cutting out defective areas.


• Splicing the product along the length and obtaining lamellas.


• Lamella calibration.


• Applying glue.


• Shield bonding.


• Calibration and grinding.


• Trimming the shield based on the specified format.

The furniture board is a product of deep processing of wood, so gluing can significantly reduce wood costs, as well as make the most efficient use of lumber. This brings new varieties of high-quality materials to the furniture market.

At the exhibition "Furniture", held at the Central Exhibition Complex "Expocentre", you can find out which furniture board production technology applied at the present time. Also here you will find a huge number of not only Russian, but also European companies engaged in the manufacture of high-quality furniture.

Furniture shield: scope and production features

A furniture board, like many other wood products, is a very popular product both among retailers and among various wholesale buyers of lumber. It has traditionally been in high demand. So sale of furniture board, as well as other materials necessary for the production, practically does not depend on the seasonal factor and is carried out both in summer and in winter.

We will talk about what a furniture board is, what types it is, where it is used, as well as some features of its production.

What is a furniture board?

A furniture board is a sheet material made of wood, which can be presented both in a rectangular and square shape. It is made by gluing / splicing between planed bars (lamellas) of various sizes. Gluing can be carried out in width and length. Depending on the needs and production technology, the width of the slats varies from 10 to 55 millimeters. Two main types can be distinguished: spliced ​​and solid furniture panels.

In Russia, products are usually made from pine, larch and spruce, birch and oak are less commonly used. Production is carried out on special equipment, the quality and capabilities of which largely determine the strength of products. Here we want to draw your attention to the fact that our company carries out production and sale of furniture board from larch and pine.

The material, in addition to furniture production, can also be used in other areas, for example, construction and design. Its main advantage is that the furniture board, in fact, is a more environmentally friendly and attractive analogue of chipboard.

Where is the furniture board used?

Let us dwell in more detail on the scope of the material. First of all, it is worth saying that the shield is characterized by high quality with a minimum number of defects on the surface. Therefore, the scope of its application is quite wide.

First of all, it is used in the production of furniture (bedsides, shelving, cabinet furniture), as well as doors, wall cladding, decorative wooden false panels, window sills, handrails, panels, etc.

Due to the fact that pine and larch material can be stained and varnished, the shield looks very aesthetically pleasing. Therefore, it is often used in the decoration and decoration of the interior of houses, apartments, offices and other premises.

Furniture board production

The shield is produced on high-tech equipment, and the technology allows more efficient use of lumber. Our company carries out sale of furniture board, produced on the equipment of the brands Eisenmann, Kallfass, Lambion, Kallfass and Weinig, which have proven themselves in the market.

There are two main stages in the manufacture of this material:

• Lamella preparation. First of all, the drying of the board is carried out, the percentage of moisture content of which reaches the required indicators. After that, wood is calibrated and defective places are searched for on the surface of the blanks (to eliminate problems with subsequent processing).
  Then the wooden board is cut into lamellas (width and length may vary, depending on the needs of the customer).
• Lamella splicing. After preparatory phase lamellas are spliced ​​according to the specified dimensions. The process uses high quality glue. In addition, removal of adhesive residues, calibration and grinding of materials is carried out.

The result is a high-quality product that has several very significant advantages:

• High quality. Through the use modern technologies, it is possible to preserve the natural texture of wood, as well as strength (it does not stick out for many years of operation).
• Minimum deformation. The spliced ​​shield design, unlike the array, is deformed minimally. Also, the material has a low shrinkage rate.
• Environmental friendliness. This allows the board to be widely used both for the production of furniture and interior decoration premises for various purposes.
• Resistant to high humidity. In almost all conditions, the material's own moisture content is about 8-10%.

Of course, the production of furniture panels is carried out in accordance with the requirements of GOST. The material is divided into several grades: "extra", A, B, C and "economy". They differ in appearance and characteristics of surfaces (internal and front). The price depends on the variety. Sale of furniture board carried out by cubic meters for wholesalers, and piece by piece for retail buyers. Products meet international and Russian quality standards.

More "budget" products allow the presence of knots, small mechanical defects, minor resin pockets, etc. From such materials, as a rule, products are made that require additional processing and facing. For a high-quality furniture board, the presence of defects is unacceptable (or minimal), so it can be used as a facing material for various items.

What is the difference between spliced ​​and solid furniture panels?

The difference between these two types is that a solid furniture board is made from solid (large) boards and spliced ​​in width. In the second case, the shield is made of small lamellas (cut lumber), glued along the length and width.

One of the features of the spliced ​​furniture board is the absence of knots and defects that are present on the original material. In addition, products can be divided into two types:

• with an open spike - the most common and affordable type of connection;
• with a closed spike - less commonly used, but the technology provides the product with a more attractive appearance.

The slats are selected very carefully and carefully in order to prevent production of material with knots, rot, stains and other possible defects. This avoids marriage.

Interested in buying or sale of furniture board? Contact Optlestorg. Our range includes quality products at affordable prices.

Today, furniture glued board is considered a product of deep processing of wood material. Due to gluing, it is possible to significantly reduce the cost of wood material, and to use lumber efficiently to the maximum. The production of glued panels for furniture has significant advantages over other structural materials that are specifically used for furniture production.

Technology and equipment for the production of shields

The production of panels is carried out in a special drying chamber, and only after that you can be completely sure that high-quality gluing will be carried out only from wood. Only this will mean that the strength of the connection will be guaranteed. In fact, furniture glued board is considered a product for deep processing of wood material. Compared to other methods in which the production of panels is carried out, different moldings are used, while gluing will significantly reduce material costs. When using this technology, lumber began to be effectively used, and products from such a shield will only turn out to be of a high level of quality.

Due to all the above advantages, the demand for the production of shields is increasing daily, both in the Russian and global markets. In order to get high-quality and reliable products that will meet international standards, you need to have professional equipment with high level precision, and all the necessary tools.

The raw materials for the manufacture of glued products include edged lumber of coniferous or hardwood species. The production of panels on a permanent basis should be equipped with special drying chambers. With the help of such chambers, it is possible to better glue and perfectly connect the material. The advantages of shields in comparison with other materials include the use of various kinds wooden stairs that are not bypassed. The furniture board retains the natural texture of wood on the surface. Glued structures are not subject to deformation, and have a minimum level of shrinkage, and also do not crack.

In fact, a furniture board is considered an environmentally friendly material, with which it is possible to use boards for the manufacture of wooden stairs and furniture, as well as for decoration. interior design. As for the size of the shield, it can vary directly from the needs of the customer. During the manufacture of wooden stairs, furniture panels are most often used, the thickness of which is from 20 to 40 millimeters.

Detailed video of the manufacturing process:

Taking into account all the above advantages, the furniture board has become in great demand in the carpentry industry. furniture production. For the production of furniture panels with a high level of quality, and according to international standards, you need to have professional equipment and tools.

For the production of such shields, edged boards of various tree species are used. And the drying of the material is also carried out in a drying chamber, in which a special gluing technology is observed. In order to glue 2 wood blanks together, they need to be brought to ten percent of the moisture level. After that, you need to follow the main steps in the production of furniture panels.