Such a screed has significant advantages. It does not require drying. It is possible to lay floor coverings without waiting 45 days, as in the case of using Traditional mixtures, but the very next day. It is also significantly lighter than traditional concrete mixes. Now, with the optimal thickness of the screed from 3 to 7 cm, per 1 sq.m. it is necessary to stack from 70 to 120 kg. mixtures. Agree, this is a very serious load on the ceiling and load-bearing walls of the house: for an apartment with a total area of 100 sq.m., you will need to lay at least 7 tons. concrete mix.
The essence of the prefabricated floor with a dry screed is as follows. A fairly thick layer of dry backfill is applied to the floor slabs. From above it is covered with durable sheet material (dry screed). And already a finishing floor is laid on it. The number of layers and the materials used may vary depending on the characteristics of the floor and the requirements for its quality. A dry backfill floor can be laid not only on slab floors, but also on floors with lags (both stationary and adjustable). In general, the idea of infill prefabricated floors has been known for a long time and was widely used in our mass housing construction 30-40 years ago. In recent years, prefabricated dry floors have received a new life due to the arrival of modern building materials on the market.
Due to the absence of wet processes during the installation of dry floors, labor intensity and the duration of the construction cycle are reduced, it becomes possible to easily lay communication lines in the screed, provide high heat-shielding properties of the floor, and sometimes the required sound insulation.
The main problem with these bases is the fear of moisture, and leaks are simply fatal for them. Therefore, a vapor barrier layer is always laid on the ceiling. Next, a bulk material is applied to it, which serves to create a flat surface for flooring, as well as to provide the required level of thermal insulation and sound absorption.
The vapor-moisture-insulating layer protects the backfill located on it from moisture, which inevitably occurs in direct contact with the ceiling.
Moisture vapors appear from the underlying room or from the concrete of the ceiling, as well as from suction from the walls.
For steam and moisture protection, an ordinary polyethylene film with a thickness of 200-250 microns is most often used. (in the case of a reinforced concrete floor), glassine or bituminized paper (for a wooden floor), or other modern vapor barrier.
For backfilling, specially selected materials are used - screenings from the production of expanded clay, expanded perlite sand, quartz and silica sand, fine-grained slag, etc.
If the surface of the floor slab does not require leveling, instead of backfilling, slabs of extruded polystyrene foam (PSB-35, PSB-50) laid tightly to each other can be used. Also, polystyrene foam boards are used in addition to backfill to provide the required thermal protection and sound insulation.
The thickness of the backfill depends on the quality (the number and size of irregularities, the surface of the floor slab, as well as the presence and characteristics of utilities and other equipment. Usually the layer thickness is 30-50mm. The best materials for a "dry" screed are moisture-resistant slabs (GVLV), moisture resistant plywood or chipboard.
The disadvantage of a "dry" screed is its hydrophobia, i.e. these floors must not be exposed to moisture, otherwise the plates will swell.
Installation of a "dry" screed is carried out, unlike the traditional one, after all plumbing and electrical work has been completed and the operation of engineering networks has been checked.
First, prepare the base - remove the old one, close up the cracks. Then, using a hydraulic or laser level, a backfill level mark is applied to the walls. To ensure vapor and moisture insulation, a polyethylene film is laid with an overlap of strips on top of each other of at least 20 cm. On the wall, the film should rise no lower than the level of the future backfill. That is, the backfill should be "wrapped" with a film.
Along the perimeter of the floor along the walls, a tape of mineral or glass wool grade M75 or M100, polystyrene foam or other similar material is laid. This is necessary for the thermal expansion of the future floor.
After that, the backfill is poured out and leveled with a rail at the marked level.
The laying technology is determined by the type of sheets used. Gypsum-fiber sheets are laid along the backfill in two layers, firmly fastening them together during installation with glue and self-tapping screws. Seams from fasteners puttied and polished.
A floor with a subfloor laid in this way can withstand the same loads as a concrete screed floor. The base has an impact noise reduction index of 18-22dB.
Chipboards, plywood or other sheet materials are laid, depending on the thickness, in one or two layers. The surface of the screed is covered with bituminous waterproofing.
One of the world's leading manufacturers of building materials, KNAUF, has developed special systems for the installation of a "dry" screed based on gypsum fiber sheets. These systems are very easy to use and can be purchased at any hardware store.
The KNAUF system is used in residential, office and administrative premises with a normal load, to form an even base, as well as to improve the heat and sound insulation qualities of the floor. The surface is intended for any subsequent coating, such as parquet, tiling, etc. This system has the following characteristics:
The floor element (it is also called the super floor) is two moisture-resistant gypsum-fiber sheets glued to each other with a 50 mm offset at the factory. The size of each sheet is 1500x500x10mm. Thus, the overall dimensions of the superfloor are 1550x550x20mm.
Floor elements are mounted in the above sequence - film, edge tape, backfill. The room temperature during operation should be at least 8 degrees.
Laying floor elements starts from the doorway to the window from right to left. The end fold of the top sheet is cut off with a knife or saw, and the element is placed close to the walls in the right corner farthest from the door. The folds of the laid sheet are made with PVA glue. Then the second and subsequent sheets of the first row are laid. This row is laid out along the cord.
The second row is laid out with the remainder of the last sheet of the first row in such a way that the offset of the joints of the sheets is at least 250 mm. Starting from the second row, the floor elements are fastened together with special self-tapping screws 19 mm long. They have a countersinking head, which allows you to drown the screw to a depth of 1 mm. For this purpose, you can also use special building brackets with a length of 18mm.
In the place of the doorway, under the upper fold of the element, a lining of GVLV with a width of 10 mm is laid.
If the top coating is linoleum or carpet, then the gaps in the joints of the plates must be puttied, sanded and primed.
After that, the protruding edge tape and film are cut off, the joint between the wall and the floor is sealed with sealant. And then you can lay the flooring.
A smooth, even base for the finish coat is a prerequisite for flooring. This is the only way to ensure its reliability and durability. In the view of many apartment owners, construction work of this type is necessarily accompanied by destruction, dust, dirt and other consequences of work related to pouring a cement-sand screed. If we add another long wait of three to four weeks, then the picture that emerges is not at all rosy. Is there a way out?
Perhaps for someone it will be a discovery, but quite often such a picture can be avoided. The solution to all these problems is a dry floor screed. What it is, how to do it, what pros and cons it has - these are an approximate range of questions that we have to deal with.
Several methods can be used to form a flat surface. Classical pouring with concrete mixture is labor intensive and has a long final drying time. An alternative to it is a dry floor screed. What it is and what features the coating has should be analyzed even before choosing the arrangement method.
The peculiarity of this method lies in the formation of a flat surface of the base using several types of materials. For this, a special bedding is used, which must have certain properties. First of all, these are good indicators of thermal insulation. Changes in qualities under the influence of external factors are also not allowed. For these purposes, you can use expanded clay, or ready-made compositions from manufacturers. After the final leveling of the surface, gypsum fiber sheets with locking fasteners are mounted.
Before doing a dry floor screed, you should consider the relevance of its use. In this case, certain restrictions should be taken into account:
These are not the only conditions for applying this surface leveling method. First you need to familiarize yourself with the recommendations from the manufacturer and determine the optimal operating rules.
The use of technology for rooms with a slope is unacceptable. This will lead to the formation of voids and a decrease in the thermal insulation index in a certain part of the room.
The main difference between the dry method and the use of cement-sand or dry building mixes for floor screed is the use of liquids. True, dry-type materials do not provide a particularly high density, but these indicators are sufficient for their installation in any residential area.
Arrangement by the above method should begin with an analysis of its pros and cons. They depend on the type of materials used and the characteristics of the room. This takes into account the required performance of the coating.
One of the disadvantages is the relatively low mechanical strength of the formed layers. In their structure, they are similar to wooden models, with the exception of the filler of the space between the lags.
What else distinguishes this technology?
The advantages of this technology also include:
It also has disadvantages, although they are few. The main one, perhaps, is increased sensitivity to moisture, therefore it is completely unsuitable for the device in rooms with a high percentage of moisture, for example, a bathroom, and where water leakage is theoretically possible. It is also not recommended to carry out installation work in wet weather.
If you still decide to use this option in the bathroom, then pay special attention to the waterproofing device. At the joints of the walls and the base, it is necessary to lay a waterproofing tape and take care of a special waterproofing layer covering the floor surface.
Now you know the difference between a dry floor screed. The pros and cons of technology make it relevant for the arrangement of residential premises. Most of all, this applies to places where there is a need, if possible, to reduce the load exerted on the floor.
First you need to define the terminology. The term OSB gets its name from the abbreviation for oriented strand board. This means that large chips are used for production, located in a special pattern relative to each other.
During the manufacturing process, large chips are located at the edges of the structure, smaller components are placed inside. To increase the mechanical strength, the outer layers have a longitudinal orientation of the wood fibers, and the inner layers have a transverse orientation. Subsequently, plates with a dense and homogeneous structure are formed by hot pressing.
Before choosing the material for making the floor from OSB boards, you should familiarize yourself with the technical specifications. They directly depend on the specific model, its performance. In most cases, the manufacturer indicates these parameters on the packaging. However, difficulties may arise during the piece purchase.
The most important parameter is the water resistance index. It determines the possibility of installing the coating in a particular room - a bedroom, kitchen or bathroom. Depending on the degree of processing, this value can range from 12% to 25%. For the arrangement of floors, it is recommended to use slabs in which the swelling parameter in thickness does not exceed 15%.
When creating a rough surface that will not be subjected to mechanical stress, you can use a material with an elastic modulus of 1100 N/mm². If it is planned to install the plates as the main coating, it is recommended to choose the value of this indicator from 1600 N / mm² and above.
Due to its design, this material has the highest specific gravity. But in order to analyze the total mass of the future coating, it is necessary to know the optimal thickness of the OSB slab on the floor. For a rough surface, it can be equal to 6-9 mm. When arranging the main coating, models with a thickness of 16 to 25 mm should be mounted, depending on the load on the floor.
To optimize cutting, manufacturers have provided several sheet sizes: 1220×2440, 1220×3660, 1250×6000, 1250×2500, 1250×3700. Since polyurethane resins are used for gluing the layers, they have increased fire safety; when the temperature rises, they do not emit harmful components. The latter fact is very important for operation in residential premises.
QSB plates have similar qualities. The difference lies in the manufacturing technology - furniture production waste is used for this. Chips are smaller, and therefore better performance.
One of the key advantages of OSB is the relatively easy installation. For its implementation, requirements are imposed on the quality of the rough surface. An important point is the correct choice of a specific model of floor material.
Before leveling the floor with OSB boards, it is necessary to draw up the actual characteristics of the room. The following factors will influence the laying technology:
A laying scheme is preliminarily drawn up. One of the defining conditions is to minimize the number of joints. That is why large sheets are most often used. In general, the installation technology allows you to perform all the work without the involvement of craftsmen. But before that, you should read the general recommendations for installation.
Before installation, the cement surface must be treated. After a long period of operation, cracks and chips will inevitably form on it. They need to be carefully sealed. If the level difference exceeds 7 mm per 1 m.p. - Install the adjusters.
In practice, this is required only as a last resort. Most often, installation is carried out on a prepared base. To reduce the influence of moisture, a layer of waterproofing is installed. It can be a film material or mastic.
Then you need to follow these steps:
During installation, it is important to make the flooring the right side. Most stoves have front and back sides, which are designed for specific operating conditions.
On a note
For better fastening, you can fix the canvas with dowels. If it is planned to install decorative material on top of the OSB, the fixing heads must be recessed into the subfloor.
Before laying OSB boards on a wooden floor, check the condition of the lag. They must not be damaged, the surface and structure must not contain fungus and mold.
Often, for the arrangement, it is required to first install a layer of insulation. As a rough base, you can use cheap OSB with a thickness of no more than 8 mm. It must be remembered that during operation it may be exposed to moisture. Therefore, it is necessary to choose moisture resistant models.
After that, a layer of waterproofing is mounted. It should cover the entire surface of the floor and pass under the logs. If it is impossible to dismantle the log, processing can be done with liquid mastics. After that, you can install a layer of thermal insulation.
Rules for the arrangement of wooden floors.
To form the top layer, it is necessary to use models with a thickness of 16 mm or more. If you plan to install one layer, the distance between the lags should be no more than 30 cm. Otherwise, there is a high probability of damage to the material.
When laying ceramic tiles over OSB, use a special adhesive that will not damage the wooden base. It must be remembered that a high-quality OSB floor slab should not have irregularities and obvious defects.
First you need to consider the properties of this material, its structure and composition. Outwardly, it is similar to standard gypsum boards. But that's where the identity ends.
For the manufacture, a mixture is used, which includes gypsum and cellulose fibers. Their ratio is usually 80/20. Fibers are needed to improve mechanical strength, a similar example is acrylic.
As a result of pressing and adding special fastening compounds, GVL sheets for the floor are obtained with the following properties:
For laying on a rough surface, it is recommended to use moisture-resistant models. They are less affected by moisture that can accumulate in cellulose fibers. Therefore, if there is a question, GVL or plywood on the floor, it is better to do everything first.
To obtain a high-quality floor surface, it is necessary to purchase models from well-known manufacturers. One of them is Knauff.
On a note
Despite the fact that the price per meter of GVL is relatively high, it will pay off its cost due to quality and long service life.
Despite all its positive qualities, in practice one may encounter some difficulties in choosing the optimal coverage model. In order to avoid possible complications during the installation process, it is necessary to familiarize yourself with the recommendations of specialists.
Since the GVL slab will be attached to the floor, heat losses through the joints should be avoided. To do this, choose a model with a mounting groove. With its help, you can not lay two layers of material, as is necessary when installing plywood or OSB.
Another important indicator is the flooring material. To ensure sufficient rigidity, the base must be homogeneous. In this case, there will be an even distribution of the load. Therefore, you can choose models up to 0.5 cm thick. But it all depends on the degree of maximum mechanical pressure on the material.
When choosing, you need to pay attention to the following nuances:
The last factor directly affects the cost. Currently, manufacturers make products with a width of 500, 1000 and 1200 mm. The thickness in this case can be 10, 12.5, 15, 18 and 20 mm. The length varies from 500 to 3000 mm. Standard GVL sheets have an affordable cost, which is determined by their dimensions.
On a note
The average price for a sheet measuring 1200 * 2500 * 10 from the manufacturer Knauff is 1625 rubles.
In fact, this is a system of materials that are laid out on a leveled base in a specific sequence in the form of a “pie”:
If the base is sufficiently level, thermal insulation boards made of EPP (extruded polystyrene foam) or high-density mineral wool are laid at this stage. Thus, on the one hand, the level is finally leveled horizontally, and on the other hand, the necessary sound and thermal insulation is provided.
On a note
The optimal thickness of the cake is 35-45 mm, and 20 of them fall on the share of the leaf layer.
With a lower height of the system, it is impossible to provide the required degree of strength and stability, with a higher one, the installation technology has certain nuances.
Knauf dry floor screed is essentially special sheet panels laid on loose material, laid out in a thin layer. Soft, finely dispersed backfill, pressed by these sheets, transforms into a solid and durable base, which is able to withstand fairly large loads.
Expanded clay sand used in Knauf technology is fine-grained. According to the standard, the size of its granules should not exceed four millimeters. The backfill is leveled “along the beacons” using the rule.
On a note
Backfilling over large areas is leveled using a special machine.
Gypsum fiber sheets Knauf (GVL) are made of gypsum and cellulose, the fibers of which perform a reinforcing function. They are characterized by high strength and fire resistance. Sheets are eco-friendly and chemically passive. Unlike drywall, they do not have a paper backing.
The structural elements of the Knauf superfloor are panels that are glued together from two gypsum-fiber sheets. They are somewhat offset from one another, due to which folds of about 5 cm are formed along the perimeter of the element. It is due to them that the elements are fastened during installation. Standard panel dimensions in mm are 1200 by 600 by 10.
You will need a room plan on which markings will be applied. You need to pay attention that their trimming can be done only on one side. Removing mounting locks will affect the degree of waterproofing.
To calculate the dry floor screed Knauf, a calculator is used that will determine the required volume with great accuracy. It takes into account not only the area and volume, but also the degree of level difference.
Suppose the area of the room is 20 square meters. m., and backfilling of expanded clay is carried out with a layer 5 cm thick. Under these assumptions, the volume of the aggregate will be 20 * 0.15 = 1 m 3. As a backfill, we will choose the most popular Knauf Compavit today. Note that the material is supplied to the market in 4-5-layer bags with a volume of 50 liters. This bag weighs 30 kg.
Calculation example
So, for the device of the desired subfloor, 1 m 3 of backfill will be required. Since 1m 3 \u003d 1000 l, we find that the minimum consumption of Knauf expanded clay backfill for floor repair in a standard one-room apartment is 1000: 50 \u003d 20 bags.
Of course, you need to purchase material with a margin, because in practice it takes more, and the larger the area of \u200b\u200bthe room, the greater the error.
One GVL Knauf covers 0.75 m². Thus, to cover an area of 20 square meters. m. it will take about 15 sheets.
Video - do-it-yourself dry floor screed
What is a floor screed, not everyone knows. Meanwhile, this is a very important component of the repair, and like any element of this industry, it is constantly being improved, new materials and more modern technologies for its creation appear. If until recently the most popular was a concrete or cement screed, today the so-called dry screed is in demand. Of course, it has both its pros and cons, but for quick leveling of the floor without the skill of installation work, it is the best option.
The word "screed" is quite common and is used in several meanings. However, they are all from the field of repair and mean something that makes any structure, be it a prefabricated closet or a floor in an apartment, more resistant to damage and stress. If we are talking about the floor surface, then the screed is also designed to eliminate height differences.
Simply put, a screed is an intermediate layer between the subfloor and the top coat, which provides a better and more durable floor service, and in some cases additional functions.
Dry screed is a thoughtful alternation of materials that are laid in layers under the floor finish:
In total, there are four types of screed: wet, dry, semi-dry and screed based on self-leveling mixtures.
Wet screed is a classic option that includes several varieties based on the use of different materials in the composition of the substance.
Depending on the characteristics and origin of the bulk component, a dry screed can be:
This is a screed that is made on the basis of sand with the addition of other components. For example, cement. It can be purchased ready-made, or you can make it yourself by solving the issue of drying river sand and getting rid of microorganisms. Ready building mixtures are often made from quarry sand. It is easier to dry out, because it forms far from water and has fewer living organisms that can begin active life under the flooring if they are not disposed of.
Optimal in terms of its performance is alluvial or washed river sand. It goes through a standard processing procedure (washed) necessary to screen out unnecessary components in the composition of the substance.
Alluvial sand has a lot of advantages:
A screed based on this material is popular due to its two advantages: high thermal insulation performance and low cost, since slag is a waste product.
For dry screed, one of four types of slag can be used:
Expanded clay is a material widely used in repair and construction work. These are granules of fusible clay. They undergo a firing procedure and have a hard shell and a porous structure. Expanded clay particles for floor screed differ in different sizes and low weight. Often combined with sandcrete screed to level the surface of the floor with large height differences.
Expanded clay screed has several advantages:
A material related to expanded clay is perlite. This is sand or gravel of volcanic origin. Does not apply on its own. The screed requires the so-called "expanded" perlite, which undergoes a thermal shock procedure at very high temperatures. This makes its structure porous, like expanded clay, and eliminates excess moisture in the composition. After that, it can be used for a high-quality dry screed with sound and heat insulating properties.
Vermiculite is considered similar in properties to perlite and expanded clay. This layered material of organic origin is also subjected to a thermal shock procedure, which results in the formation of small elongated sticks used as a bulk component when installing a dry screed. Its insulating qualities are also at a very high level.
The installation of a DSP screed is very different from the installation of a bulk dry screed, since this material is already pressed into slabs up to 50 mm thick.
This method of leveling the floor surface has several advantages:
All types of dry screed using concrete (gypsum-concrete, sand-concrete, expanded clay-concrete) are repair tools that can be called eternal classics. No development of technical and scientific progress has yet offered an option better and more reliable than these materials. In addition, compositions based on concrete, cement, gypsum or sand can be used for both wet and dry screeds.
In the first case, the solution for pouring is diluted, and in the second, ready-made slabs are used. Dry concrete screed rarely turns out perfectly flat. As a rule, it requires additional leveling of the surface, and it is important to supplement it with bulk mixtures.
Dry screed is a fairly new method on the Russian market. Not everyone had time to appreciate it, so there are many different opinions about its quality.
In fact, a dry screed has objective advantages and disadvantages.
Technology advantages:
Dry screed also has disadvantages:
The advantages and disadvantages of dry screed are important not only in themselves, but also in comparison with other technologies for strengthening the floor and increasing insulation in the house.
There is an opinion that a dry screed is better than a wet mortar. Professionals in the field of repair do not give an unequivocal answer to this, since the optimal type of screed is selected taking into account many aspects. These include the operational state of the premises, especially the supporting structures, and its functional purpose, and the requirements for the screed, and the type of finish, and the repair budget.
The advantages of a dry screed over a wet screed include:
In some respects, a dry screed still loses to a wet one:
Between these two technologies is the semi-dry screed, which also has competitive advantages.
Comparing it with a dry screed, we can conclude that in many ways they are similar:
In some aspects, a dry screed is inferior to a semi-dry one:
Separately, it is worth considering a new technology, which is often called a self-leveling floor or a self-leveling mixture. A self-leveling floor is sometimes used instead of or together with a screed, and this method also has its pros and cons.
In some aspects, dry screed is similar to potting mix. So, the mixture also gives an even and smooth surface without additional effort, dries quickly, allowing you to start finishing the floor earlier, and works well as a soundproofing layer. It is more wear resistant than dry screed. An additional advantage is that the self-leveling floor can simultaneously perform the function of a decorative coating, that is, it is not necessary to finish it on top with other materials.
Despite the positive properties of self-leveling compounds, there are still more arguments in favor of a dry screed:
The dry screed structure is a prefabricated system consisting of backfill intended for leveling the floor, gypsum fiber sheets and accessories. The ideal basis for the floor is reinforced concrete floors from 14 to 22 centimeters thick.
Before proceeding with the installation, you must make sure that all recommendations and requirements are met:
Work progress:
It is important to note that cement mortar with a thickness of less than 3 cm will crack after drying. It can only be used in cases where the overlap allows additional weight to be loaded and a sufficiently large screed thickness is required. The second method will help save its height - a ready-made mixture for pouring the floor. Its thickness can be any, and much less than 30 millimeters.
If these are concrete slabs, then a film coating is needed, which is overlapped by 15-20 cm and is displayed above the level of the screed along the wall. The edging tape is glued on top.
If the subfloor is wooden, the best remedy is paraffin or bituminous paper with an overlap of 5-10 cm. It is not necessary to display it on the wall.
Dry backfill has the property of "leaking" beyond the boundaries of the room in the places of doorways and transitions from room to room. It is recommended to install fences in such places that the screed remains flat and tight in all areas of the floor.
To align it, you do not need special equipment, you only need guides (beacons) and a leveling rail. You need to start from the wall, which is opposite the doorway. Installation of beacons and backfilling are done at the same time. There are no recommendations regarding the uniform distribution of the backfill, this is done by eye, with alignment with a rail and orientation to the marks on the wall. The rail moves along the guides and smooths out all surface irregularities.
Before the mastic dries (to remove excess glue that will come out at the joints when fastening with screws), it is necessary to fasten 2 layers of sheets together with self-tapping screws, then putty the joints of the sheets. The fixer is attached along the edges of the sheet with steps of 30 cm.
Not all types of screeds provide for such a complex finishing procedure. In some cases, the gypsum fiber already has a double thickness, and then one layer is enough.
Some installation nuances require more detailed consideration. One of the pressing questions is what is the minimum thickness (height) of a dry floor screed.
If everything is clear with a wet one (from 30 mm to 50 mm according to the standard), then when using a dry screed, everything is a little more complicated. Here it is important to consider the following factors: the condition of the floor, the height of the ceiling, the requirements for heat and sound insulation.
With the height of the ceiling, the situation is also quite obvious. If the repair is carried out in a typical apartment, where the standard height does not exceed 2.5 meters, a fifteen-centimeter screed (and this is without taking into account the finishing of the floor) is not suitable. In this case, you need to choose either the optimal combination of materials for the prefabricated screed, or give preference to a dry-pressed or leveling mixture. With a ceiling height of 2.7 m, the thickness of the screed will not significantly affect the appearance of the room if it raises the floor by 10 or more centimeters.
Information about the condition of the work surface is easy to obtain by a simple inspection. In the presence of large differences between the floor slabs (boards), the presence of dents, irregularities, chips, cracks and cracks, the required height, taking into account the leveling layer, will be from 50 to 100 mm. The difference depends on what material was used as a leveling material. If cement mortar, then its minimum thickness should be 30 mm. If the leveling mixture, here you can get by with much lower rates.
For high-quality thermal insulation and noise protection from below, either increase the thickness of the screed to 150 mm, or use thin insulating materials between the protective layer on the floor and dry backfill. On average, the thickness is from 60 to 100mm.
To improve sound insulation, additional layers of dry matter and gypsum fiber sheets are also used, but the thickness of the structure (vapor barrier + leveling layer + insulation height + dry backfill + first gypsum fiber layer + mastic + second fiber layer) should not exceed 15 centimeters. Also, a thickness of 150 mm is necessary for leveling a heavily damaged floor surface and when working with complex wooden flooring.
It can be concluded that the minimum thickness of a dry screed is 5-6 cm, the recommended one is 9-10 cm, and the maximum allowable is 15 cm.
One of the most difficult tasks is the calculation of the required amount of materials to perform a dry floor screed.
Manufacturers are trying to facilitate this work by indicating the approximate consumption of materials in the passport for finished kits. In fact, these materials may not be enough, given that non-professionals often take on a dry screed.
Accurate calculations will help to avoid unforeseen situations.
Elements required to complete the work:
This is not a complete list of the necessary tools and materials, but the rest (a screwdriver, a cutter, a level, a rail made of wood or plastic, and others) are needed in a single copy and do not require preliminary calculations.
The calculation is carried out in stages, in the order in which the materials will be needed during the work:
One of the most problematic moments when pouring a wet screed is a long period of complete drying. The advantage of a dry screed is that practically no liquids are used during its installation, but it needs some time to shrink before the installation of the flooring begins. The question is how long should it take
The exact time depends on the complexity of the screed. So, if the construction used a semi-dry or liquid base as a leveling layer, it will dry for about 28 days. The leveling liquid hardens faster - from 2 to 7 days. If there was no leveling layer, it will take 2-4 days for the evaporation of excess moisture from the dry backfill and its shrinkage
Mastic or glue between GVL sheets dry for a different period of time. Depending on the thickness of the layer and the characteristics of the microclimate of the room (humidity, air circulation), the mastic hardens completely in 12-28 hours.
The drying time of the adhesive depends on the surface area, layer thickness, temperature and humidity in the room, preliminary degreasing of work surfaces. Approximate time is one day.
Dry screed is an almost universal tool for strengthening the floor, leveling the height, improving the insulating qualities.
The scope of its use is very wide:
In an apartment building, in addition to the cold floor due to concrete floors between floors, there is another problem - good audibility. A dry screed 10 centimeters thick is able to isolate extraneous sounds from the apartment from the lower floor. This is especially true in new buildings. The problem of a cold floor can also arise in Khrushchev, but in this case it is better to choose a self-leveling floor that does not take more than a couple of centimeters from the height of the rooms.
Carefully lay the screed on the ground. In order to avoid the greenhouse effect, it is recommended to use high-quality waterproofing with foam for insulation. It also helps to use a sand layer. Dry screed lays much better on sand. But, if possible, combining with soil (soil) is best avoided.
Problems can arise with high humidity in the bathroom. For such places, a combined screed made of DSP boards, which are not afraid of moisture, is more suitable. They can also be used for screeding on the balcony and loggia, and for wall insulation in rooms close to the street (in the attic, in the attic, in vestibule rooms).
An important role in the choice of materials for a dry screed is played by the reputation of the manufacturer and the reviews of the owners of houses and apartments using different products.
According to numerous estimates of those who have tested the technology of dry floor screed, the undisputed leader is the German company Knauf. There are several reasons for this:
There are also negative reviews about this product: mold, dampness, subsidence of the floor, high cost. The cost is mentioned in many reviews, but the rest of the shortcomings arise only when mistakes are made during installation. If you strictly follow the manufacturer's recommendations, the screed is of high quality and lasts for many years.
The manufacturers that received the go-ahead from the Knauf flagship include two firms: Kerafloor and Kompevit. Both production facilities are located in Belarus and specialize in dry filling for screed. With decent quality, this product is marked as cheaper.
Dry screed is a good way to save on underfloor heating. It is perfect for apartments and country houses, both in combination with a floor heating system and without it. A well-made dry screed is the key to successful installation of any type of flooring, and a well-made floor is an integral part of a beautiful interior.
For how to lay a dry screed, see the following video.
When building a house, when the main work is completed and it's time to think about installing a floor covering, many begin to think: "Dry floor screed - what is it? Pros and cons of this coating - what are they?" Dry screed is perhaps the easiest way to level a floor and does not require a long drying period, as was previously the case with a cement mixture. The basis turns out ideally equal and suitable for a flooring of any finishing covering. Next, we will consider what a dry floor screed is, the pros and cons, how to make such a coating without outside help. Like any other material, dry screed has its positive and negative sides.
Dry screed for the floor began to be used in the last century, but was used mainly for rough floors. Over time, the builders came to the conclusion that a dry floor screed, subject to all the laying rules, is ideal not only for rough, but also for finishing floors. In this article, we will consider what a dry floor screed is, the pros and cons, reviews and the technology for its manufacture.
A dry screed consists of two components: a dry mix directly - it can be expanded clay, perlite or vermiculite, and a hard coating - such as waterproof plywood, chipboard, waterproof gypsum-fiber sheets. To date, the Knauf dry floor screed, the pros and cons of which are widely discussed by many builders, is one of the best on the market. Such floors give a feeling of warmth in winter, and in summer, on the contrary, provide coolness. What is a dry floor screed? Pros and cons, the price of the materials used - all these issues will be discussed in detail in the article.
These are perhaps the most basic pros and cons of a dry floor screed that you need to know before choosing this leveling method.
You can find a lot of reviews about a dry floor screed, but it is quite difficult for an ordinary person to understand them. We examined the pros and cons of a dry floor screed from the position of the manufacturer, and now we will indicate what cons ordinary consumers find in this coating. All negative reviews boil down to the following:
In fact, everything is not so deplorable. The leveling layer consists of expanded clay, which by its structure is a fairly hard material, practically not subject to compression. Therefore, there is no need to talk about any drawdown. The same can be said about his fragility. If, when installing a dry screed, you do not deviate from the technology and choose the appropriate materials for the top layer, then you can be sure: such a floor will delight you for many years. And the cost of installing such a floor is comparable to a concrete screed, but, unlike a concrete one, a dry one is completed in a couple of days, while a concrete one will have to be stretched for a whole month.
For any construction work, it is necessary to prepare a certain set of materials. Dry floor screed is no exception.
First of all, it is necessary to remove the existing flooring, and then clean up the remaining construction debris. The pros and cons of a dry floor screed are obvious, so if there are gaps or any defects in the base, they need to be repaired. If necessary, communications are laid and only after that it is possible to start laying waterproofing.
A dry floor screed does not like moisture, so first of all you need to take care of high-quality waterproofing. For these purposes, it is best to use plastic wrap. Of course, it is possible to use other materials, but the effect will not be the same. If you skip this important step, then moisture will come into direct contact with the material, which will cause it to swell and deteriorate. The floor will become uneven, which can lead to heterogeneous damage to the finish. The waterproofing should be laid in overlapping strips, that is, each strip of film should overlap the previous one by 10-15 centimeters. Joints must be sealed with tape for greater protection.
For high-quality laying of a dry screed, a small gap is required between the screed itself and the wall in contact with it. This is necessary to protect against various deformations of the leveling layer, as well as for additional sound insulation. After all, the sound wave is very well transmitted through solid structural elements. In order to get rid of this noise, a damper tape is used. It is made of polyethylene or glass wool and glued along the floor, thereby creating the gap necessary for a dry screed, which becomes an insurmountable barrier to various noises and significantly increases the comfort of people inside the room.
Beacons in a dry screed device are an important element, without which high-quality work is almost impossible. In the future, it is to them that the sheets of the top layer of the screed will be attached. Lighthouses can be made from various materials: boards, slats, but a metal profile for drywall is best suited for this purpose. Be extremely careful: the waterproofing layer should not be damaged. The use of self-tapping screws at the stage of installation of beacons is strictly contraindicated. The profile should be fixed to the waterproofing layer using a conventional cement mortar. The first row of lighthouses must be arranged at a distance of thirty centimeters from the wall, and the gap between the rows should be maintained on the order of one meter. After installing the beacons, you can start backfilling the leveling layer.
To perform this procedure, it is necessary to pour a leveling layer a couple of centimeters higher than the guides are. After that, with the help of a level or some even object, they are carried out along the beacons, thereby leveling the dry screed. The nuances of a dry floor screed is that the thickness of the leveling layer is calculated individually in each case. It all depends on the degree of unevenness of the floor, as well as on those communications that need to be hidden under the floor. As a rule, with small irregularities, five centimeters are enough.
The best material for dry floor screed is expanded clay. Of all the materials, it boasts the smallest shrinkage, light weight. At the same time, the sound and heat insulation properties of this material remain at a height even with a small coating thickness.
For mounting the top layer, there are also a lot of materials for every taste. It can be moisture-resistant gypsum-fiber sheets, and sheets of waterproof plywood, as well as chipboard. But here, too, there are certain rules and recommendations from which it is undesirable to deviate if you want to get a quality result.
This is all the pros and cons of a dry floor screed associated with laying the top layer.
Subject to technology, in the end you will get a perfectly even coating, completely suitable for finishing. A distinctive feature of a dry screed is the fact that one day is enough to carry out all the work, but many experts advise: before the top coat is applied, let the dry screed rest for one day. This is necessary so that the glue dries well and the tension of the materials goes away. . The technology also allows finishing work immediately after the end of the dry screed installation, without waiting a day. The finish can be anything. You can easily lay laminate, carpet or linoleum. It all depends on your imagination and financial capabilities.
The price of a dry floor screed consists of several components - this is the material itself and payment for the work. As mentioned, the installation of a dry screed does not require special qualifications, so it can be done on your own. Now let's talk about the cost of materials:
We examined what a dry floor screed is, the pros and cons, installation tips. As you can see, there is nothing complicated here, and anyone can do all the work, even someone who has never done this before. If you want to do everything quickly and without large financial costs, then a dry screed will come in handy for you.
There are many reasons why it is not possible to carry out a conventional cement screed floor. These are the limited time for preparing the base for decorative flooring, the unfavorable climatic conditions of the room for the complete drying of the wet concrete layer, or the need to have constant access to the laid communications. But we must not forget that the opportunity to give the floor perfect evenness with a dry screed at minimal cost and in a short time has its own characteristics.
There are two types of floor screed: made of wet cement-sand mortar or prefabricated, also called dry. The latter method is considered much more economical and therefore is becoming more common in construction and repair work. Another reason for its popularity was the relative simplicity of the dry floor screed, which does not require complex preparatory operations and high professionalism of the craftsmen.
The leveling of the base occurs with the help of loose materials of a medium-sized fraction.
Typically, expanded clay or perlite expanded sand is used for this purpose. The subsequent tamping allows compacting the backfill, making it perfectly even, and the coating with gypsum-fiber sheets creates a stable and durable rough floor base.
Back to index
The disadvantages of using a dry screed are less than the advantages that it has. Despite this fact, the disadvantages of this warp leveling tool are quite serious. Before making a final decision on the application of this method, it is necessary to take into account all the factors that can subsequently affect the quality and durability of the base.
The main disadvantage of a dry screed is the need to avoid any contact with moisture.
In rooms such as the kitchen and bathroom, its device is contraindicated, since the penetration of water into the thickness of the backfill will inevitably lead to the formation of mold and fungus, which can only be eliminated by completely dismantling and replacing the base. For the same reason, it becomes impossible to install a water-heated floor system - the slightest leak will cause irreparable damage to the base. Even the laying of reinforced waterproofing will not protect the backfill layer and GVL from water penetration. It is better to carry out work on the installation of a dry screed in dry and warm weather so that the expanded clay or sand mixture does not absorb moisture. It is impossible to level the floors with a dry screed in rooms with a lack of heating and the presence of high humidity. Basements, basements and other similar places are unsuitable for its use.
Dry screed has a rather soft base and does not tolerate mechanical stress. Plasterboard coating does not withstand constant physical pressure on the surface in crowded places, so a dry screed is more suitable for residential premises. The main criterion for the strength of this method is the good quality of the compaction of the dry mixture. Violation of the technology of this process can lead to low stability of the base. Fine-grained filler - the material is loose and rather unstable. Its uneven shrinkage can lead to surface level differences and the appearance of curves in the decorative flooring. All this will contribute to the violation of its integrity and the rapid wear of the floor.
The surface of the floor, which is based on a dry loose screed, is not recommended to be subjected to any increased physical pressure. This applies to the installation of massive partitions made of slabs, blocks or bricks. They can push through the foundation with their weight, which will serve as a reason for unplanned repairs. The same applies to heavy items of furniture.
In rooms with low ceilings, it should be noted that a large layer of dry backfill will significantly reduce the height of the room.
Before deciding on the choice of floor leveling method, it is worth making the necessary calculations and measurements so as not to subsequently encounter a significant deterioration in the interior and a decrease in the free space of the room.
Another negative point of the dry screed device is the rustling of expanded clay when moving on the floor for the first time after completion of work. This effect will stop after the level of the infill completely shrinks, but for some time you will have to put up with an unpleasant sound. The reproduction of insects and rodents in the dry mix layer is also a weak point of the dry method. Therefore, when using it in private homes, it will be necessary to carry out regular disinfestation and deratization to get rid of dangerous rodents and pests.
kayabaparts.ru - Entrance hall, kitchen, living room. Garden. Chairs. Bedroom