A self-assembled dryer for vegetables and fruits will become an indispensable assistant for a summer resident during the harvesting and processing season. The global network and the experience of craftsmen offer many such projects, a small part of them can be found here.
With the help of a dryer, you can stock up on tasty and healthy preparations for the winter from meat, fish, mushrooms, herbs, vegetables and, of course, fruits.
Drying or curing fresh food is one of the oldest and still popular methods of preservation. Since people first thought about harvesting food for the future, many drying methods have been accumulated.
The first and earliest version of such harvesting is the use of solar energy. Its main advantage is the minimum cost. You will need inexpensive pan material and occasional agitation to keep the product from sticking together.
But there is a minus, which largely devalues all the advantages of this method. Requires even sunny weather, and there are not so many such days in our conditions.
A later, but also an old method, is the use of a Russian stove. Several bricks are laid inside, on which a baking sheet with greens, fruits, berries, mushrooms, and other fruits is placed. Alternatively, the same products are hung in bunches near the stove. However, in these conditions, the oven is not in every home.
With the advent of gas stoves, a similar principle of conservation began to be used in city apartments. A baking sheet or grate is installed in the oven, the process takes place on low heat with the door open. With all the pluses, you have to pay for gas, it's not too expensive, but still a minus for the family budget.
A more effective option is a homemade dryer, assembled from available funds according to one of the proven schemes. With this method, a number of nuances are observed, without which it is impossible to preserve the nutritional properties of any product. In this case:
Wherein retains most of the vitamins and nutrients, minimizes the risk of botulism, the bacteria of which multiply in a humid environment, and reduces the risk of mold development.
To ensure the above conditions and the desired result, a home-made drying unit must meet certain technical requirements:
If necessary and if possible, the device can be equipped with heaters and thermostats, electric fans, and other equipment that will make its use more efficient and comfortable.
Do-it-yourself dryers are classified in the same way as their factory counterparts. First of all, they need to be divided into devices using solar energy and electrical apparatus equipped with heaters and fans. The first are different
With all the variety of such devices, their design is generally of the same type. This is a cabinet of various sizes, usually made of wood, with ventilation holes, glass walls around the perimeter or on one side for heat to enter. Their counterparts using electricity have a more complex device. According to the principle of operation, they are divided into conventional electric dryers of the convective or infrared heating method and dehydrators, where the function of fine temperature adjustment is provided, which leads to complete dehydration of the product.
In this embodiment, drying occurs with a directed flow of heated air. The design provides for a ten, which can be located above, below or in a horizontal plane.
The easiest way to make such an apparatus is to assemble the chamber, install a heater and a fan heater in it. However, the quality of processing becomes a victim of constructive simplicity. The fruits are dried on the outside, keeping moisture in the core. They are not suitable for long-term storage, as they quickly become moldy, creating a risk of botulism infection. This drawback can be minimized by a longer drying time, but this leads to the loss of a significant part of the useful properties and increases energy consumption.
These devices use infrared radiation, the effect of which is as close as possible to the sun. The impact occurs more evenly, vitamins and microelements are better preserved. Drying results are better suited for longer shelf life.
A serious plus in favor of this variety is low energy consumption. But here there is a higher risk of error, overdrying of products and loss of their beneficial properties.
It is more difficult to assemble such a device, you will have to choose a suitable infrared emitter and choose a scheme for its correct placement.
Translated into human language, installations of this type are called a dehydrator. It is for the maximum elimination of moisture that the design of these devices is designed. Despite the fact that conventional dryers are often called the same term, the difference between them lies in the presence of a thermostat that controls the temperature.
Thanks to such constructive improvements, drying takes place under optimal conditions in a tolerably short time. Such a device best suited for withering beef, pork or fish. Result: as free from moisture as possible, evenly dried, able to retain consumer properties until the next harvest and longer. But to assemble a dehydrator with your own hands, you can’t do it with improvised means, you will need additional equipment.
You need to start making your own drying unit with a drawing and preparing the necessary tools. For the simplest designs, an approximate diagram is sufficient, more complex ones will require detailed study of individual elements of the device. The set of tools also depends on the complexity of the project, but most likely the mandatory items on the list will be:
Materials are also selected based on the project and the selected type of device. For the convective model you will need:
For the case of an infrared device, the same materials are suitable, but instead of tenons or lamps with fans, you will need to purchase:
The simplest designs are assembled from a minimum set of components. These are all the same wooden materials for the case, in addition to which glass or polycarbonate is required.
Since the solar and electric varieties of the dryer have enough design nuances, the assembly sequence of each of them must be considered separately.
The simplest version of such a structure consists of a plywood case with glass doors and shelves inside. It is installed on the sunny side at an angle so that the heat affects the inner chamber as much as possible.
To assemble the electrical version, you can not assemble the cabinet from scratch. An old cabinet or a small cabinet of sufficient size is quite suitable. Some craftsmen adapt old refrigerators for this purpose. Consider the option from the cabinet, as the easiest in terms of labor costs.
As you can see, in order to build a dryer with your own hands, you do not need to make special efforts, and there are many benefits from this device. You can make a dryer yourself from scrap materials without spending a lot of money. Use our tips and instructions and enjoy vitamins at any time of the year.
The choice of drying method is determined by the scale of production, the climatic features of the area, the type of material to be dried and the cost of additional energy. The supply of heat to the material from the drying agent can be carried out by convection or by radiation, respectively, convective and radiation dryers are distinguished. In the first, the product is in contact with air heated by solar energy, in the second, the product is directly irradiated by the Sun, the temperature in dryers of this type reaches 60...75°C. Combined dryers can also be used, in which both types of heat exchange participate, but convection prevails, and the installation consists of an air heater and a drying chamber with transparent walls.
Natural drying of agricultural products has been used ubiquitously and for a long time, while the products are spread on the ground, hung under a canopy or placed on pallets. When air drying unprotected agricultural products, large losses occur due to incomplete drying, pollution, mold, bird pecking, insect damage, and rainfall.
The use of solar installations of the type " hot box» improves drying efficiency and reduces product loss. The drying time is significantly reduced and the quality of the product, including the preservation of vitamins, is improved. However, the utilization rate of solar dryers for agriculture is generally low. In some cases, they may only be used for a few weeks in a year. And this, of course, does not contribute to the achievement of high economic performance of solar dryers. At present, it is economically feasible to use solar dryers for drying hay. The situation is quite favorable when drying wood, fish, when using solar dryers in laundries.
Rice. 1. Solar dryer with direct irradiation of wet material:
1 - translucent insulation; 2 - platform for material; 3 - wall; 4 - thermal insulation; 5, 7 - holes; 6 - foundation.
There are solar dryers with direct and indirect action of solar energy. In installations of the first type, solar energy is absorbed directly by the product itself and the black-painted inner walls of the chamber in which the material to be dried is located. A solar dryer of this type is shown in fig. 1. It has a top translucent insulation, a perforated platform for placing the material to be dried, side walls (the south wall is made of translucent material), thermal insulation with air holes and a base. Holes are provided in the upper part of the northern wall to remove moist air from the solar dryer. Drying plants of the second type contain a solar air heater and a chamber or tunnel dryer. In the chamber solar dryer, air moves through the layer of material to be dried, placed on mesh pallets, from the bottom up, while in the tunnel dryer, the material moves on the conveyor belt in one direction, and the air moves countercurrently in the opposite direction.
Rice. 2. Chamber solar dryer with film heater:
1 - film air heater; 2 - air duct; 3 - drying chamber; 4 - lattice; 5 - visor; NE and BB - fresh and humid air.
Consider examples of the design of chamber solar dryers. A simple dryer using a polymer film can be made according to Fig. 2. She runs on natural draft. The air is heated in a film solar air heater and enters the lower part of the drying chamber through the air duct, where wet material is placed on perforated pallets (grids, grates). Heated air moves in the drying chamber from the bottom up through the layer of material and is removed from the chamber through the gap between the upper edge and the visor. The walls of the drying chamber can be thermally insulated or made of translucent material. The film air heater is made of a polymer film stretched over a wire frame. The upper surface of the heater is made of a transparent film, and the lower surface is made of black (Fig. 3, a). It can also be made in the form of two cylindrical surfaces - outer transparent and inner black (Fig. 3, b).
Rice. 3. Film air heater made of transparent (1) and black (2) polymer film.
The forced air solar chamber dryer is shown in fig. 4. It includes:
Rice. 4. Chamber solar dryer with fan and corrugated air heater absorber:
1 - air heater; 2 - drying chamber; 3 - fan; 4 - heat-insulated housing; 5 - translucent insulation; 6 - absorber; 7 - air duct; 8 - support; 9 - visor.
In the heat-insulated case of the air heater with translucent insulation there is a blackened ray-absorbing surface made of corrugated metal. Hot air through a heat-insulated air duct enters the drying chamber with perforated trays for the material to be dried, which is mounted on supports and covered with a visor from above.
On fig. 5 shows another design of a solar dryer with natural draft, which differs in the type of air heater. In a galvanized iron body with thermal insulation, there are two sections of the matrix type air collector. The housing has an opening for outside air and translucent insulation. Solar energy is absorbed in a matrix, which is 2 rows of black-painted metal grids with steel shavings between them. It can also be made from several layers of black mesh. The heated air enters the drying chamber, which has a tapering shape and a series of nets on which the wet material is placed. To supply air under each layer of material, vertical partitions are provided in the chamber, forming the necessary gaps for air. The top of the chamber is covered with a visor.
Rice. 5. Solar dryer with porous air heater absorber:
1 - air heater housing; 2 - glazing; 3 - porous beam-absorbing nozzle; 4 - drying chamber; 5 - lattice for material; 6 - partition; 7 - visor.
The described solar dryer has a high efficiency. The efficiency of the collector reaches 75% due to the high air flow, and the pressure loss is up to 250 Pa. Payback period - up to 5 years.
Rice. 6. Film solar dryer:
1 - transparent polymer film; 2 - black film on the flooring for product placement; 3 - thermal insulation; 4 - side walls.
A simple and cheap solar dryer can be made from a transparent and black polymer film stabilized against UV radiation (Fig. 6). A 0.1 m thick polyethylene film is stretched over a wooden frame, and the bottom is a black polyethylene film (0.1 mm) laid on a layer of husk 75 mm thick, which serves as thermal insulation. The side walls below are sprinkled with earth, the length and width of the collector are 30 and 4.6 m, respectively. layers 150 mm thick.
Another design of a high-efficiency solar dryer for various agricultural products is shown in Fig. 7. The air collector is made from separate modules with an area of 5 m 2, which, when assembled, form panels that are installed in an inclined position on the roof of the barn. Inside the shed are:
Rice. 7. Solar dryer with modular type air heater:
1 - air heater module; 2 - drying chute; 3 - fan; 4 - air distributor; 5 - air duct.
The air solar collector panels are connected to the fan with an air duct. The radiation-absorbing surface of the air collector is a porous matrix that captures solar radiation and has an extremely developed contact surface for air heating. The side and rear walls of the galvanized iron housing are thermally insulated. Translucent insulation - made of a special durable polymer material, resistant to ultraviolet radiation, with high transmittance for solar radiation.
Typically, modules 4.2 wide and 2.5 m long are connected in series. Two panels 14.5 m long are attached to one fan that drives air through this solar collector. So, for a solar dryer with a solar collector surface area of 120 m 2, one 3.5 kW fan is sufficient, the dryer capacity is 800 kg of raw or 400 kg of dried product per day with an average daily solar radiation flux density of 19 mJ / m 2 per day. The grain is placed in a horizontal chute blown with heated air. Similar installations can be used for drying corn and other grains, tobacco leaves.
To dry grain in a ventilated horizontal chute or vertical bin, heated air can be used, the temperature of which is only 2...3°C (with a layer height of up to 4 m) or 5...15°C (in a layer up to 1 5 m) above ambient temperature. The layer height is limited due to the danger of water vapor condensation in the upper part of the layer, especially on cloudy days with high air humidity.
For drying green fodder and hay, the following methods can be used:
The energy consumption of drying hay using solar energy is less than that of a dryer running on liquid fuel, and is approximately equal to the energy consumption of drying with unheated air. The system uses an air solar energy collector, in which the air temperature rises by 20°C on a bright sunny day and 1°C on an overcast cloudy day. At the same time, the moisture content of hay decreases by 5% on a cloudy day. As a collector of solar energy, an ordinary glazed solar collector or the roof of the building itself can be used, under which the bottom of the solar collector is mounted and the air is circulated by a fan.
Timber timber can be dried in a thermally insulated chamber with a volume of 65 m 3, in which up to 10 m 3 of material is placed on a trolley; with the help of fans, air is circulated in a closed circuit; the air is heated in a collector with an area of 75 m 2 .
Summer residents usually dry the surplus of their crops in stove ovens for harvesting, which requires constant monitoring of the process: a little distraction and everything will burn. There is another significant disadvantage in this method - the increased (depending on the type of stove) consumption of gas or electricity.
Alternatively, many gardeners lay out their trophies in the sun on sheets of plywood or cardboard on hot days.
But even here there are great inconveniences: firstly, all this takes up a lot of space, and secondly, constant supervision is again needed, because either the sheets will be knocked over by a gust of wind, or the rain will suddenly splash, or the birds will descend to feast on a freebie ...
Anatoly Andreevich Gnatchenko in his article "" spoke about a device that can be easily made from improvised materials.
But it seemed to me that it, even empty, would turn out to be too bulky and heavy. And if you load fruits and berries into it to the full, then alone (especially for the elderly) such a drying box can no longer be moved.
Yes, and the technical solution of the protective casing (the author suggested using a rigid metal mesh) and its fastening to the box can hardly be called convenient either. Therefore, last year I made my own version of a solar dryer, eliminating the design flaws described above:
And first of all, I, it seems to me, picked up the most optimal dimensions of the structure, which thereby determined its low weight - 90 × 60 cm. another with the help of self-cutting screws and a screwdriver.
And I made the back wall of the frame from a fiberboard sheet, which, for the mechanical strength of the entire structure, was sheathed with sheet iron (although you can do without it).
To close the front of the dryer, I nailed plastic corners along the outer edges of the sides of the frame and the bottom board with the gap necessary for further installation of glass. The glass itself took the usual, window, 3-4 mm thick. First, I cut it out entirely - 60 × 95 cm. On the one hand, there is less fuss with such glass - you immediately open or close the entire box. On the other hand, you need to make an effort to insert it into the grooves every time. Therefore, as an option, you can cut the glass into sections 30-35 cm wide, or replace it with polycarbonate, fiberglass or even film.
Since the temperature in the dryer reaches 70 ° in the sun, I drilled five holes with a diameter of 20 mm in the bottom and top boards of the frame for air circulation. Thanks to uniform blowing, in two or three days, with regular stirring, the contents of the dryer reach full condition.
I made pallets for drying from galvanized mesh with a cell of 70 × 70 mm, bending its edges to prevent fruits from rolling off it and to make the structure rigid. The geometric dimensions of the grid depend on the width of the side boards of the frame and the installation angle of the dryer in relation to the sun, which is approximately 30° relative to the horizon.
Under this degree, on the side boards, I nailed wooden glazing beads with a section of 1.5 cm, on which I installed five pallets.
From two shtaketins 1 m long, I made the supporting legs of the dryer. From each of them I sawed off fragments of 20 cm, which I fixed to the side boards with self-tapping screws, - the lower support legs turned out. And I also fixed their longer parts to the side boards of the frame with the help of bolts and washers - these will already be folding support legs that allow you to install the dryer at any angle to the sun's rays.
Convenient and profitable
The solar dryer is stable even with a fairly strong wind; when it rains, it can be covered with a film, oilcloth or transferred under a canopy. It is very profitable to have such a dryer in the country, because the fruits can be dried starting in July, since there are plenty of warm sunny days at this time.
When drying fruits in this way, vitamins are preserved much more than in the oven. I will not be mistaken that someone who cooks dried fruits in the oven at least in the amount of 5-10 kg consumes 100 kW. And this at a rate of 3 rubles per kilowatt gives a total of about 300 rubles. If we also take into account that the cost of electricity is constantly growing, then the value of the dryer I proposed is also increasing.
But the most important thing is that it is trouble-free, durable, does not require special care, takes up little space, for the winter it can be raised to the attic of the house, put in a barn, in a garage, under a stationary canopy, after wrapping it from dust and moisture with a film, or sew it for her special case.
Last year, I dried all kinds of raw materials for 5 kg in it for various compotes, and candied fruits from apple and pear - it turned out unmeasured, I didn’t even weigh all this stuff. In such a dryer, you can also dry other garden crops, as well as dry freshly semolina and lightly salted small fish. It is also suitable for drying hawthorn, wild rose and, of course, mushrooms. Pallets are well washed with a sponge and do not rust.
If the dryer is placed with its "back" to the sun's rays or covered with a sheet of cardboard, then medicinal herbs, raspberry leaves, currants, mint, and lemon balm can be dried in it.
As you can see, dear gardeners, this dryer will be indispensable for fulfilling the mass of fantasies that you have.
And one more thing: colleagues, you have enough time to purchase the necessary materials and make such or similar environmentally friendly solar dryer; from pure wood, economically justifying the cost of paying for electricity. Have a good harvest in the leap year 2016 at your dachas!
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Dried fruits and vegetables are a storehouse of vitamins and pectins. So, if you make a supply of them in the summer, you can enjoy all these gifts of nature in the winter. Of course, you can buy fresh vegetables and fruits in the store, because today this is not a problem, but a large number of summer residents try to make their harvest last until winter, preserving or drying it. So, let's look at several design options in which drying can be done. By the way, we add that a do-it-yourself dryer for vegetables and fruits is a reality.
It should be noted that today summer residents use three types of dryers, which are based on different drying principles.
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Use for airflow motion drying
It is not difficult to make a fruit dryer with your own hands. Any design resembling a box is suitable for this. For example, it can be a cabinet from a kitchen set or an element of a wardrobe, you can make it from a refrigerator or a hob, or rather, from its oven. And you can assemble a box from improvised materials: plywood, chipboard, fiberboard and so on.
Let's look at a homemade dryer. This will require four identical sheets, for example, plywood, wooden slats with a section of 30x30 and 20x20 mm, self-tapping screws, a mosquito net.
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Dryer manufacturing scheme
A solar fruit dryer is an energy-saving option. Electricity or other type of fuel is not used here. But there is one point in this design, on which the efficiency of the process depends. This is the angle of inclination of the entire installation relative to the sun. That is, the sun's rays should maximally cover the volume in which vegetables or fruits are located.
Therefore, an ordinary box without a lid is assembled first. This is still the same wooden frame, finished with plywood or other sheets. Now this box must be installed at an angle, placing it on legs made of the same timber as the frame of the dryer. To understand what we are talking about, look at the photo below.
Now we need to make the shelves. They are made in the same way as in the case of the fan model. The main thing is to correctly install the guides under them in the box itself. Reiki should be stuffed horizontally.
In principle, everything is ready. You can install shelves in the dryer and lay out chopped gifts of nature on them.
A few nuances of assembling a solar dryer.
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