In almost any locality, a private house or cottage can be equipped with autonomous water supply from a well or well. As a rule, a pump is used to pump water. If the depth of the aquifer is less than 7 meters, then there will be no problems with the choice of the pump. You can choose any unit of suitable power and performance. However, such products will not be able to lift water from deeper hydraulic structures. To lift water from a great depth, it is necessary to use an ejector for a pumping station.
To understand what a pump ejector is for, imagine that we will improve a conventional submersible pump with our own hands to lift water from a great depth. Certain restrictions for the operation of a conventional pumping station will be created by water pressure, atmospheric pressure and the strength of the structural parts of the pump. During the rework, a conventional submersible pump will become much heavier, its dimensions will increase. As a result, such a unit will become simply difficult to operate. In addition, the amount of electricity consumed will increase significantly.
To avoid such problems, it is necessary with the help of additional parts to facilitate the pumping of water to a considerable height. It is the ejector that pushes the water towards the surface and facilitates its rise. This is a fairly simple device that you can install yourself.
To understand what an ejector is and to find out its principle of operation, it is necessary to study the purpose of the main components of the device. It consists of the following structural parts:
The ejector can be installed by hand. It is mounted in a pipeline laid from the well to the pumping device. The principle of operation of the unit is such that part of the liquid raised to the surface falls back into the hydraulic structure to the ejector. Thus, a recirculation line is formed. In the course of such work, water escapes from the nozzle with a powerful speed and takes away part of the liquid from the well, creating additional vacuum in the pipes. Thanks to this principle of operation, pumping equipment spends much less power on lifting water from great depths.
To regulate the volume of liquid returning back to the system, a special valve is installed on the recirculation line. Thanks to him, you can regulate the efficiency of the entire system.
It is important to know: part of the water that is not used in the recycling system goes to the consumer. It is by these volumes that the productivity of pumping equipment is judged.
Advantages of ejector type pumps:
The ejector type pump is of two types:
The choice of one or another type of ejector layout is determined by the requirements that apply to pumping equipment. To suck air from different containers, another type of such units is used - an air ejector. It has a slightly different principle of operation. In our article, we will study devices for facilitating the pumping of water.
Pumping equipment with a built-in ejector has a more compact size. In addition, the creation of fluid pressure and its intake for recirculation occurs inside the pumping equipment. This pump uses a more powerful motor that can recirculate the liquid.
The advantages of such a constructive solution:
Among the shortcomings, it is worth noting the following:
To perform an outdoor installation of an ejector near the pumping equipment, it is necessary to equip a tank into which it is worth drawing water. In this tank, a working pressure and the necessary vacuum will be created to facilitate the operation of pumping equipment. The ejector device itself is connected to that part of the pipeline that is immersed in the well. In this regard, there are restrictions on the diameter of the pipeline.
Advantages of a remote ejector:
Disadvantages of the external location of the ejector device:
As a rule, the installation of pumping equipment with a built-in ejector is no different from the traditional installation of a conventional pump. To do this, it is enough to connect the inlet pipe of the pump to the pipeline coming from the well. A pressure line is also being equipped, a hydraulic accumulator and the necessary automation are being installed.
In systems with an external location of the ejector, the equipment is connected in the following sequence:
If required, a control valve is installed in the recirculation pipeline. Such an additional device is simply necessary for wells in which the water level is above the calculated liquid level for pumping equipment. Thanks to this valve, it is possible to reduce the pressure in the ejector and cause a rise in pressure in the water supply system. Some models are equipped with a built-in control valve.
Worth knowing: usually the method of adjustment and the location of the valve are specified in the instructions attached to the unit.
Deep aquifer is a common problem that is well known to many land owners. Conventional surface pumping equipment either cannot provide the house with water at all, or delivers it to the system too slowly and with low pressure.
This issue needs to be resolved as soon as possible. Agree, buying a new pump is a costly and not always financially justified undertaking. The solution to this situation can be an ejector for a water supply pumping station.
We will show you how to choose the right unit and install it without the help of specialists. And also we will give a step-by-step instruction on the manufacture and connection of a home-made ejector. All stages of work are accompanied by visual photographs.
The deeper the water is, the more difficult it is to raise it to the surface. In practice, if the depth of the well is more than seven meters, it is difficult to cope with its tasks.
Of course, for very deep wells, it is more appropriate to purchase a high-performance submersible pump. But with the help of an ejector, it is possible to improve the characteristics of a surface pump to an acceptable level and at a much lower cost.
The ejector is a small device, but very effective. This assembly has a relatively simple design, it can even be made independently from improvised materials. The principle of operation is based on giving the water flow an additional acceleration, which will increase the amount of water coming from the source per unit of time.
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A pumping station with an ejector is part of an autonomous water supply system. The principle of operation of the ejector is that it regulates in the pipe. In this case, water moves from the well to the surface - to the consumer.
To solve the problem of low water pressure allows the installation of an ejector for a pumping stationAll structural elements are responsible for the energy efficiency of such a station. At the same time, water supply from a depth of 10 m or more is provided only by an ejector pump. Without this device, the station pumps water only from a well, the depth of which is a maximum of 7 m.
This article talks about both the types and design of the ejector, and how to create an ejector pump.
At the same time, the built-in pumping station produces a lot of noise, and the external ejector is quiet.
All advantages and disadvantages directly affect the choice.
External ejector pumping stations are installed on a well located at a great depth. They are connected with high power, which is installed indoors.
Internal pumping stations are connected to less powerful motors that are installed outside the house - where there is a shallow well (well).
At the plants for the production of equipment for water disposal, 2 types of pumping equipment are manufactured - with an internal and external ejector pump.
Devices with an internal ejection device pump out water from shallow (8 m or less) wells, reservoirs and wells.
A feature of such equipment is the presence of the "self-priming" function, as a result of which the water level is regulated, which is below the level of the inlet pipe. In this regard, before turning on the device, it is necessary to fill it with water.
Device scheme: 1- tee; 2 - fitting; 3 - vinyl chloride tube; 4 - adapter for a metal-plastic pipe; 5 - angle NhMP; 6 - angle HxB; 7 - angle NhMPAfter the device is filled with water and turned on, the impeller of the installation with an internal ejector pump sends water to the ejector inlet, thus forming the necessary jet. It moves along a thin tube and the water pressure becomes faster.
When the pipe is connected to the inlet, water begins to flow to the station.
The water then enters the chamber, which sucks in the liquid. In this case, the water pressure becomes less and the liquid flows through the diffuser to the outlet, slightly increasing the flow rate.
A device that uses an external ejector for a pumping station differs from an internal ejector pump in that it is used only at a depth of 10 m or more.
It is also difficult to install external ejector pumps on these devices. The pipes that connect the pumping devices to each other are installed only in a vertical position. Otherwise, a lot of air will enter the inlet line and it will stop working normally.
The best option for using devices with a remote ejector is the installation of the device at a depth of 20 m. With an increase in the lifting height, its performance decreases.
As a result, the external pumping device has a lower efficiency than the internal one.
In order to make an air ejector with your own hands, you need to purchase the following set of parts, consisting of fittings and interface elements:
In order to assemble an ejector for a pumping station from parts with your own hands, you must perform the following steps:
If the pipe turned out to be too long, then it must be shortened - turned.
In the same way, a short fitting is increased by using a polymer tube. The distance between the ends of the tee and the fitting should be 2-3 mm .;
The threaded connection is made on seals made of polymers - fluoroplastic sealing material (FUM).
After completing the assembly of a homemade ejector pump, it is connected to the station itself.
If you install a homemade ejector outside the well, then you will end up with a station with a built-in ejection device.
If the ejector device is installed in a shaft in which it is covered with water, then a station with an external ejection device will be obtained.
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When installing such a home-made device, 3 pipes should be connected to the tee at the same time:
As a result, the first pipe will be under water, and the second and third - on the surface of the aqueous liquid.
The price of an ejector for a pumping station ranges from 16-18,000 rubles. and depends on its specifications.
Pumping stations are in high demand among the population when arranging individual water supply due to their versatility and reasonable cost, their only serious drawback is the small depth of water intake, not exceeding 9 meters. For this problem, there is a simple engineering solution based on the physical Bernoulli's law - an ejector for a pumping station, with a similar device, a surface electric pump is capable of sucking water from deep sources at a distance of a water mirror from the earth's surface of tens of meters.
This device, when used with a surface pump, is useful in cases where the water level of the source with which the surface pump previously worked has fallen for some reason (silting of the well and well, intensive water intake).
At the same time, it should be understood that the price of obtaining a high suction depth is the low efficiency of the electric pump, because part of the raised water is sent back to the suction pipe to increase the kinetic energy of the inlet flow. This factor hinders the use of surface ejector electric pumps for lifting water from great depths - for these purposes, wells are drilled and submersible pumps are used, the head of which in a domestic version can reach up to 200 m.
Rice. 1 The device and appearance of the ejector for the water station
An ejector is a device in which two media are connected in a mixing chamber, while one of them moves at high speed and is fed through a narrowed nozzle, and the second fills the chamber naturally. The flow leaving the nozzle with acceleration transfers its kinetic energy to the moving medium, which is then carried away from the suction point. Also, a reduced pressure is created in the zone at the exit of the narrow section of the nozzle - this leads to the fact that the transported medium is simultaneously sucked in by the ejector.
The moving and accelerating medium can have a different physical state; in jet pumps, air or steam is supplied through a narrow nozzle, which heats the water flow and pushes it out at high speed.
The design of the ejector is not very complex, its main elements are:
The use of an ejector in domestic pumping stations is justified only in exceptional cases - when it is used, depending on the depth of immersion of the suction pipe, the efficiency drops by 50 - 70%, which leads to unjustified waste of electricity. Therefore, to draw water from great depths, everyone uses submersible electric pumps and drills special wells for them. This is also more efficient because the efficiency of submersible pumps is higher than that of surface pumps, which spend part of their energy on suction and lifting the water column to the impeller (65% to 50% ratio).
On the pumping equipment market, there are still surface centrifugal electric pumps with built-in or remote ejectors, and in order to answer the question of why an ejector is needed in a pumping station, you should consider options for its use:
The pumping station is a structure assembled into a monoblock, the main part of which is a centrifugal electric pump located above the hydraulic accumulator tank, its mandatory elements are a pressure switch and a pressure gauge fixed on a five-inlet fitting.
The principle of operation of a centrifugal electric pump is to supply the suction liquid to the center of the impeller with blades, which, when rotated, due to centrifugal force, push it out through the side outlet pipe.
A standard centrifugal pump has an inlet in the center of the hydraulic compartment and an outlet located perpendicular to its axis in the side, but there are pumps with a different design.
Pumping stations with a built-in ejector incorporate a centrifugal electric pump, in the hydraulic part of which an ejector unit is located. The principle of operation of such a system is quite simple - the suction water enters the centrifugal impeller, which throws it out through the side pipe. At the same time, part of the liquid, to which the rotation of the wheel has given kinetic energy, is directed through the ejector channel to the nozzle and is pushed out of it under pressure. The stream accelerated due to the narrowed part of the nozzle mixes with the transported one, transferring its energy to it, and at the same time drawing it in due to the reduced pressure at the outlet. Thus, a significant increase in the immersion depth of the suction pipe is achieved, which in some models reaches 50 meters.
A distinctive feature of such pumps is the inlet, displaced relative to the central axis (in conventional centrifugal electric pumps, such an arrangement is also not uncommon), such units are very rare in the composition of pumping stations due to the above reasons (low efficiency).
A pumping station with a remote ejector has a significant advantage over equipment with a built-in ejector unit - it can operate in normal mode, we raise water from a depth of no more than 9 meters, and if necessary, you can always connect a device to increase the suction depth.
To do this, in the hydraulic part of the body there are two holes of different diameters with standard sizes of 1 1/2 and 1 inch, a pressure pipe is connected to the larger one, and a recirculation pipe is connected to the second one, supplying water to the ejector nozzle. The ejector assembly itself is placed in a water intake source along with pipelines. Since without supplying liquid to the ejector, it will not rise from a great depth, the entire system is filled with water before starting work.
In appearance, electric pumps with a remote ejector differ from standard models by the presence of two adjacent holes in the hydraulic compartment of the housing. A pumping station with an external ejector is produced by many domestic and foreign manufacturers, the Marina model from the Italian company Speroni is the most famous, and other Italians are also often found on the market: Aquatica, Quattro Elementi, domestic Unipump.
When a standard pumping station stopped sucking water during operation due to a lowering of the water table, it can be lowered by digging a hole of the required depth in the ground - there are no other ways to increase the suction depth. It is pointless to make a home-made ejector according to any drawings, to purchase and install it - the part cannot be connected to a housing in which there is one inlet for the pressure pipeline instead of the two required for the operation of the ejector assembly.
If an ejector pumping station was purchased, and the unit was lost or broken, you can make an ejector with your own hands from plumbing fittings and fittings.
A similar design scheme is shown in Fig. 8, its main components are:
Before assembly, grind the hexagonal part of the fitting to a cone-shaped state, shorten it to the desired length or lengthen it with a piece of vinyl chloride tube. After that, the entire structure is assembled, first screwing in the fitting, and then the rest of the parts with sealing the threaded connections with flax, plumbing thread, FUM tape.
Water pumping stations for individual water supply with a built-in or remote ejector to increase the suction depth are rarely used in everyday life due to a very low efficiency of about 15%. The purchase of such devices is advisable in cases where the level of the water table is likely to temporarily drop below the maximum allowable mark of 9 m due to various circumstances - large volumes of water intake, drought, frequent siltation of the source with a decrease in water level.
The principle of operation of the ejector
Aurora ejector pumping station, description
Ejector - what is it and how does it work? The exact answer to this question is known to any hydraulic engineer who understands the essence of the transformation of the energy of the mixed jet into pressure in the pipeline. For those who are uninitiated in the subtleties of engineering, it is enough for consumers of water from a well to understand the fact that this node of pressure equipment allows the pump to pump water from depths of more than 15-20 meters. But if you want to assemble an ejector with your own hands, improving your pump, then you will need an understanding of the essence of this device, in fact, at an engineering level. And this article will help you figure out what an ejector is, how it works and how to assemble such a unit on your own.
From the point of view of the physics of the process, an ejector is a typical ejector that builds pressure in a pipeline channel. It works in tandem with a suction pump that takes water from a well or well.
The essence of the operation of this unit is to throw into the pipeline or the working chamber of the pump a jet of liquid, accelerated to high speed. Moreover, acceleration is carried out by passing through a smoothly tapering section. Due to the difference in the velocities of the main flow and the mixed jet, a rarefaction area is created in the assembly chamber, which increases the suction force in the pipeline.
The air ejector, the ejector of the liquid medium, and the gas-liquid unit work according to this principle. In physics, the mechanics of the operation of such nodes is described by Bernoulli's law, formulated in the 18th century. However, the first working ejector was assembled only in the 19th century, more precisely in 1858.
Modern ejectors accelerate the pressure in the pipeline, consuming about 12 percent of the volume of the pumped flow. That is, if 1000 liters per hour goes through the pipe, then for the efficient operation of the ejector, an emission of 120 liters per hour will be required.
The following principle of operation of the ejector is supported in the pump:
Equipped with an ejector, the pump begins to take water from a well with a depth of more than 7-8 meters. Without an ejector, this process is impossible in principle. A suction-type unit deprived of this unit is capable of lifting water only to a depth of 5-7 meters. And the ejector pump pumps water even from a depth of 45 meters. At the same time, the efficiency of such pressure equipment depends on the types of ejectors used.
The ejector, the principle of operation of which we described above, is mounted only on surface pumps. And there are two installation schemes:
The internal ejector for the pump gives a 100% guarantee for the safe operation of the ejector. In this case, it is protected from silting and mechanical damage. In addition, internal installation reduces the length of the circulation pipe. The biggest drawback of this scheme is a slight increase in suction depth. The internal ejector - what it is, and what benefits it provides, we have already explained above - allows the surface pump to pump water only from a depth of 9-10 meters. You can’t even dream of any 15-40 meters here. And you will be haunted by the noise of the beating of water, distributed by the body of the built-in equipment.
The external ejector promises such benefits as virtually silent operation (the source of the beat is located in the well) and the generation of a significant vacuum, sufficient to lift water from a well up to 45 meters deep. The unfortunate shortcomings of this scheme include, firstly, a drop in the efficiency of pressure equipment by about a third, and secondly, the need to install primary filters that regulate the flow frequency (such a unit is afraid of silting).
However, if you are going to design an ejector with your own hands, then the external node will be the most affordable option. That is what we will consider below.
If you decide to make an ejector with your own hands, you will not need drawings, since a simplified model of the external assembly can be assembled from standard tees, fittings and fittings and corners for plumbing. Moreover, only two adjustable wrenches can be used as working tools, and only FUM tape is useful to you from consumables.
A complete list of parts for a homemade ejector is as follows:
The assembly process itself begins with the preparation of the fitting. A hexagon protruding above the threaded end is grinded off from it. Next, the processed fitting is screwed into the tee from the side of the through channel, obtaining the basis for the circulation pipe. In this case, the end with a brush (fitting) should not go beyond the boundaries of the tee. If this happens, then it will have to be cut down.
To complete the installation of the circulation pipe in the tee, after the fitting, screw the corner with threaded ends, after which another corner is screwed onto the free part of this element, obtaining a U-shaped loop with a fitting ending. It is to this fitting that the circulation pipe from the pump will be attached.
The next step is to prepare the pressure end. To do this, a fitting with an external threaded end and a collet is screwed into the free through end of the tee (it is located above the equipped circulation outlet). A pipe from the ejector to the pump will be attached to this collet.
The last stage is the arrangement of the suction end. In this case, we simply screw an angle fitting with an external thread and a collet clamp on the other end into the side branch of the tee. Moreover, the collet should look down, towards the circulation pipe. And a suction pipe laid to the bottom of the well will be attached to this fitting.
Firstly, the diameter of the circulation pipe must be two times smaller than the dimensions of the pressure and suction lines. Thanks to this, the flow will receive a high speed even on the way to the fitting that replaced the nozzle.
Secondly, it is better not to lower the suction pipe to the very bottom of the well - it should be located at least a meter away. And even better - at a distance of 1.5 meters from the bottom. This way you can avoid silting.
Thirdly, a non-return valve must be screwed onto the end of the suction pipe, which cuts off the flow of water down, and it will be useful to put a coarse strainer behind the valve. This increases the efficiency of ejectors and reduces the risk of siltation of the structure.
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