Among all varieties of mineral wool, stone wool is especially popular. This insulation not only provides a high level of protection against temperature losses, but also has unsurpassed soundproofing properties. All this determines the wide scope of its use.
The very name of the insulation seems to contain some kind of contradiction, because the stone is associated with something solid, dense, heavy and high-strength, while cotton wool is something light, porous, airy. But this insulation really manages to combine a low mass with a high level of resistance to mechanical stress and external influences of a different nature.
Such characteristics are due to the specific origin of stone wool slabs. The insulation is based on volcanic rocks (mainly basalt, as well as diabase and porphyrite), which are melted by TechnoNIKOL specialists at a temperature of 1500 degrees. Further, this plastic mass of future stone wool is sent to a centrifuge, where, as a result of exposure to a strong air flow, it is converted into fine fibers. Then binders are added to them, providing a single structure of the insulation, and a water repellent. Thanks to the latter, stone wool acquires water-repellent properties, which are very important for thermal insulation of external walls.
Due to a special corrugator, the basalt fibers of the material are pressed into a web, sent to the polymerization chamber, where it hardens at a 200-degree temperature, acquiring the final form and the desired characteristics. At the final stage, with the help of cutting equipment, stone wool insulation is divided into blocks, the dimensions of which can vary over a wide range.
One of the most important indicators characterizing the insulation is the acidity module. It reflects the ratio between acidic oxides (substances with a fairly high resistance) and basic oxides (substances with a higher activity) contained in stone wool. Accordingly, the higher this indicator, the less susceptible to external negative influences and the more durable the material will be.
Most of TechnoNIKOL's insulation materials have a high acidity modulus, which determines the widespread use of this material in modern construction. In addition, stone wool has the following positive properties:
This material has a lot of advantages, which determine its wide distribution and use. However, stone wool also has some disadvantages. True, most often they are associated either with the acquisition of low-quality insulation, or with improper installation of plates or violation of operating rules.
So, among the potential disadvantages of stone wool can be identified:
One of the most important problems that need to be addressed when insulating walls with stone-based slabs is to ensure a high level of fire safety. Measures taken in this regard sometimes lead to a significant increase in the price of work. However, the use of the TechnoNIKOL product makes it possible to eliminate such a problem.
Thermal insulation for the walls of this brand is made from basalt rocks, which makes it absolutely incombustible, the melting temperature of the fibers exceeds 1 thousand degrees. It is important to note that even when heated, the material does not emit any harmful substances and toxic gases.
Attention! High-quality insulation not only does not ignite itself, but also prevents the spread of heat generated during a fire, protecting wall and roof structures from deformation and destruction. Due to this, it is possible to gain additional time for evacuation, the price of which in emergency situations is extremely high.
When choosing a material from TechnoNIKOL, it is necessary to pay attention to a number of key indicators that affect the features of its further application. Be sure to take into account the density, which may be as follows:
The high level of strength and density contributes to the presence of the following significant qualities in the material:
Due to its high quality level, this heat-insulating material is used extremely widely. However, not in every situation it is convenient to use a heater made in the form of a traditional plate. For example, when thermal insulation of pipes or large surfaces is performed, the material in this form will not work. Therefore, TechnoNIKOL produces stone wool insulation, the price of which is quite affordable, in the following formats:
The TechnoNIKOL company produces stone wool insulation, the characteristics, the price of which differ significantly, in a wide range:
Attention! The indisputable advantage of stone wool is that it can be used without any problems in those rooms where there is always a high level of humidity, in particular, baths, saunas, swimming pools.
It is difficult to find a more suitable material for the thermal insulation of facades of various types, from ventilated, hinged and ending with such a specific option as wet facades. Stone wool perfectly combines with sandwich panels and walls, the laying of which is made according to the layered principle.
The versatility of the insulation is also manifested in the fact that it is excellent for minimizing temperature losses in pipelines. This is primarily due to the fact that this material easily tolerates the effects of extreme temperatures in the range from -100 to +1 thousand degrees. Not the last role in the choice of stone wool is played by its low price, thanks to which it is possible to significantly reduce the cost of thermal insulation work on large-scale projects.
High density and resistance to deformation makes it possible to use such plates in places where the influence of high mechanical loads is expected. Therefore, this insulation is perfect for use in private, multi-storey and industrial construction.
When carrying out works on thermal insulation of ventilated facades, it is advisable to use two-layer stone wool slabs. Their peculiarity lies in the fact that each layer has different density indicators: a softer and looser layer is directed towards the wall, and a denser layer is directed outward. Thus, it is possible to achieve high-quality insulation and provide effective ventilation.
To choose the best insulation - for arranging high-quality and durable insulation in an apartment or house, you need to know the advantages and disadvantages of each material.
According to the type of feedstock, heat-insulating materials are divided into two large groups: inorganic (based on basalt rocks, fiberglass, asbestos, etc.) and organic (fibreboard, foam and foam plastics, peat slabs, etc.). We will talk about stone wool insulation, which is made from natural materials and is used without restrictions in the construction of a wide variety of buildings - from high-rise buildings to small private houses.
The stone wool production process begins with the melting of volcanic rocks (basalt, porphyrite, diabase) at a temperature of 1500 °C. Then the plastic mass, practically “lava”, is fed into the centrifuge.
where, under the influence of a powerful air flow, thin fibers are formed from it. A small amount of a binder (2-4% of the total mass) is added to them to preserve the shape of the plates, a water repellent to repel moisture. Then they set a random direction to the fibers, create a structure of the required density and send it to the polymerization chamber. Here, at a temperature of about 200 °C, the binder is cured and plates or mats are finally formed, which are subsequently cut into products of a certain size and packed in polyethylene.
Stone wool insulation is produced by many companies, including the most popular in the domestic market: TekhnoNIKOL, Izoroc, Izover, Izovol. Paroc. rockwool.
The main characteristic of thermal insulation is the value of the thermal conductivity coefficient. For stone wool materials, this parameter ranges from 0.035 to 0.045 W / (m. K), which makes them very effective.
The key to the durability of stone wool is the natural properties of natural stone and components that ensure the strength of the bonding of the fibers, the uniformity of the structure. And the finest fibers that form the material, arranged randomly, in horizontal and vertical directions, at different angles and tightly woven with each other, give the necessary rigidity and a stable shape. Therefore, cotton wool does not deform and does not shrink for a long time.
Due to the open porous structure (the fibers are intertwined with each other in different directions and form a multitude of interconnecting tiny cavities), stone wool insulation absorbs airborne and impact noise well and reduces vibrations. Therefore, it is used in acoustic ceiling systems, in the arrangement of interior partitions, ceilings and floors.
Stone wool does not burn, because, you see, it is impossible to set fire to a stone. Fibers from this natural material can withstand temperatures up to 1000 ° C, protecting building structures from fire and preventing their destruction. In case of fire, the insulation does not emit heat and smoke, does not turn into burning droplets. In addition, it prevents the spread of fire, so in the event of a fire in the room, there is more time to save people and property.
Products of well-known manufacturers comply with sanitary and epidemiological standards and do not harm human health and the environment. Quality materials have all the necessary certificates confirming their safety.
When choosing insulation from stone wool, one should take into account its properties, scope, type of insulated structure and operating conditions. Any material will be effective only if used correctly, and then the house will be warm in winter and cool in summer. In addition to creating a comfortable indoor climate, insulation will reduce heating costs, reduce operating costs, increase the service life of supporting structures; also thanks to it it will be possible to purchase boilers and air conditioners of lower capacity. Stone wool insulation is used in buildings of all types; on pitched and flat roofs; when insulating attic, interfloor and basement floors; walls of residential buildings, baths and saunas both outside and inside; in the construction of frame structures and interior partitions; arrangement of floors with the implementation of a screed, on floor slabs or logs.
The transformation of a cold attic into a residential attic is impossible without well-chosen and carefully installed thermal insulation. Such a reconstruction makes it possible to increase the living space at minimal cost, and the heat-insulating material becomes
a buffer that levels out temperature fluctuations and maintains a comfortable thermal regime. After all, the roof of the house, especially metal, heats up to 70 ° C in summer, and cools down to -DO ° C in winter. Among the products recommended for attic insulation are Light Butts and Light Butts Scandic (Rockwool). Rocklight (TechnoNIKOL), eXtra (Paroc), Isover Optimal (Saint-Gobain).
The main load-bearing element of the roof are the rafters. Most often, insulation is placed in the space between them. First, sheets of a moisture-windproof membrane with high vapor permeability are laid on the rafters. They prevent moisture from entering the thickness of the insulation, which penetrates into the under-roof space through the cracks and joints of the elements of the roof covering or falls in the form of condensate on its inner side. It is no secret that wet insulation loses its insulating properties and provokes rotting of the wooden parts of the roof structure and corrosion of metal ones.
Lathing bars are installed over the membrane along the rafters, and, if necessary (depending on the type of film), counter-lattices and battens are installed. Then the roofing is installed. Thermal insulation material is laid under the waterproofing, placing it between the rafters along the entire length of the slope to the walls. A vapor barrier is attached to the bottom or ends of the rafters, which protects the stone wool from moist air coming from the living quarters. After that, the bars are attached, which serve as the basis for the finishing cladding. By the way, in dry weather, the roofing cake can be laid in the reverse order (vapor barrier, insulation, waterproofing, roofing), which greatly facilitates and speeds up the work.
In order for the floors in the house to always be warm, it is necessary to provide effective thermal insulation. It can be done in two ways. The first - the insulation is placed between the logs, which are installed on a concrete floor in increments of 60 cm. A layer of vapor barrier is laid on top of the log, a solid flooring is mounted on it under the finish coating.
The second way: the insulation is laid on the floor slabs and a “floating screed” is arranged on top of it. In this case, the strength properties of the insulating material are important, that is, its ability to resist a particular load without deformation. Experts recommend using Floor Butts (Rockwool) for these purposes. "ISOVER Floating Floor" ("Saint-Gobain"), "Iso-flor" (Izoroc). Work on floor insulation begins with the dismantling of structures up to the ceiling. The surface is cleaned and leveled, rigid insulation boards intended for floor insulation are laid, and covered with a plastic film. Then a screed (thickness U cm) is made, reinforced with a wire mesh. At the same time, contact of the screed with the walls should be excluded, for example, using a thin layer of foamed polyethylene or sides around the perimeter of the room, made of
the same material. Then the screed will endure any thermal expansion, it will not crack, and the impact noise will not pass to the walls. After that, in accordance with the accepted rules, the floor covering is laid. Such a design is able to withstand fairly large loads, for example, the installation of a piano, electric stoves, etc.
The rooms in the house are separated by partitions, which should prevent the transmission of noise from a working TV, radio, as well as loud conversations from one room to another. Soundproofing ability of structures
characterizes the airborne sound insulation index Rw. The higher its value, the more effectively the partition prevents the penetration of sounds. Most stone wool manufacturers offer special slabs with enhanced soundproofing properties, such as Technoacoustic (TechnoNIKOL). "Acoustic Butts" (Rockwool). "Isover ZeukoProtection" ("Saint-Gobain"). Frame structures filled with these materials often have a sound insulation index Rw that exceeds the requirements of SP 51.13330.2011 "Noise Protection", according to which the Rw of partitions between apartment rooms should be 52 dB.
If, in the construction of a two-story cottage measuring 9 x 12 m, instead of masonry in three bricks (total thickness 770 mm), masonry with stone wool insulation (total thickness 380 mm) is used, more than 14 m 2 of additional area can be obtained only by reducing the thickness of the walls. In addition, the consumption of bricks will be significantly reduced, the amount of work on the construction of walls will decrease, and it will also be possible to significantly lighten the foundation. Experts consider the external to be the most rational home insulation. In this case, the condensation zone of the escaping vapors is carried out beyond the bearing wall - to the outer surface of the insulation. Vapor-permeable thermal insulation materials do not prevent the evaporation of moisture from the wall into the outer space. As a result, the humidity of the wall decreases and the service life of the structure increases. At the same time, the insulating material prevents the passage of heat flow from the load-bearing wall to the outside, increasing the temperature of the structure as a whole. The outer layer of thermal insulation protects the wall from alternating freezing and thawing, evens out the temperature fluctuations of its array, which also makes it possible to increase the durability of the supporting structure. Of course, the heat-insulating layer has to be protected with a durable vapor-permeable coating both from moisture by atmospheric precipitation and from mechanical influences. There are many different products for outdoor wall insulation. When choosing the optimal material, you can also focus on the type of surface finish (plaster, siding, etc.). say "Facade Butts" (Rockwool), Izovol F-100/120/150. Ragos Fas 1.
Qualitatively installed thermal insulation during the construction of baths and saunas allows the premises to warm up quickly and maintain a stable temperature for a long time. When using conventional thermal insulation, first a thermal insulation material is mounted between the guides of the frame, and then a vapor barrier layer is placed on top. Materials with a foil layer, for example, the deformation-resistant soft slabs of Sauna Butts (Rockwool), will greatly simplify the work and save time.
In addition, foil insulation is completely vapor-tight, and due to the reflective property of the metal, it reduces heat loss. But this rule only works if the installation is done correctly. Keep in mind: foil material is not laid in several rows so that the stone wool is not trapped between two impermeable layers. The foil should be located only from the side of the room. If it is necessary to arrange a multilayer structure, then materials without foil are laid to the outer wall, and with foil to the inner wall.
ADVANTAGES OF STONE WOOL AS INSULATION
Fireproof, non-combustible (fiber melting point above 1000°C).
They have a low coefficient of thermal conductivity (0.035-0.065 W/(m * K). + Excellent isolate impact and airborne noise in the middle frequency range. + Vapor-permeable and hydrophobic. They freely pass water vapor, but do not absorb moisture from the air due to the minimum sorption capacity.
They have good physical and mechanical characteristics. + Comfortable and safe to install. + Chemically and biologically resistant, unaffected by bacteria and microorganisms, not of interest to rodents. + Durable (at least 50 years of service). + Safe for humans.
MINUSES OF INSULATION WITH STONE VAOY
– Slight (maximum 30%) compression of the material in the package, so it needs more space during transport.
- Relatively high cost.
When arranging an insulated attic, in order to protect the thermal insulation from moisture ingress, two types of rolled roofing films are most often used. Vapor barriers (vapor barrier) are used from the side of the room, and diffusion membranes are used on top of the insulation, on the outside of the rafters. Special mounting tapes are used for gluing canvases. It is even better to use films of the new Ondutis Smart (Ondulin) series with an integrated mounting tape. Working with this material is not difficult at all: it is enough to remove the protective film, combine a with an overlap, and they are easily and reliably connected to each other.
The physical and mechanical properties of acoustic stone wool ensure reliable operation of the material in vertical structures for a long time (at least 50 years).
Plates "Techno-acoustic" ("Techno NIKOL") are used in frame partitions, suspended ceilings, on ceilings without load on the material.
Frame partitions are fireproof, easy and quick to install, they are light in weight, and most importantly, they have excellent air and impact sound insulation.
External insulation of the house helps to increase the usable area of the building without changing its size, reduce the consumption of building materials and facilitate construction.
The optimal size of the air gap between the foil layer and the lining (for example, from lining) is 1 cm. The gap will create the effect of thermal protection, reflect infrared rays.
Sauna Butts (Rockwool) are insulating boards laminated with aluminum foil on one side.
The vapor barrier foil layer is sealed, for which the joints of the plates are glued with adhesive tape that can withstand elevated temperatures.
ROOFING PIE OF PITCHED ROOF. LOCATED ABOVE THE ATTIC:
1 - roofing;
2 - crate;
3 - thermal insulation between wooden rafters; A - waterproofing membrane;
5 - vapor barrier film;
6 - internal finishing coating
INSULATION WITH STONE WOOL OF THE FLOOR ON THE LOGS;
1 - rough crate for covering the floor from OSB or GKLV sheets;
2 — superdiffusion membrane;
3 - stone wool slabs between
wooden lags;
d - vapor barrier film;
5 - draft floor;
6 - substrate and top coat
FRAME PARTITION INSULATED WITH STONE WOOL:
1 - sheathing from GKL (GVL) in 1 (2) layers;
2 - stone wool "Technoacoustic";
3 - steel frame;
4 - sheathing from GKL (GVL) in 1 (2) layers;
5 - finishing the room
If the internal distance between the supports is less than the width of the mat by 10-20 mm (a), cut off a piece of the desired length and lay it flat (b). If the dimensions do not match, the slab is cut to a size equal to the pitch of the supports plus 10-20 mm.
If you are starting the stage of warming the room and at the same time are lost with the choice of material, then basalt-based stone wool will be an excellent solution. Such a fibrous insulation belongs to the mineral category, and is made on the basis of rock (stone) waste, including basalt. Hence the name - stone (basalt) wool. Therefore, the question “which is better - stone or basalt wool” is at least formed incorrectly. We emphasize once again that stone wool is a heater based on basalt (stone) rocks.
In the material below, we will consider basalt insulation, form its description and study the technical characteristics in detail in order to understand that it is better and more convenient to use this particular type of material for insulating rooms and industrial equipment.
Basalt insulation is produced from mining waste, but most of the constituent substance is given to basalt. The stone wool production process is as follows:
Important: as a layer that reduces the hydrophobicity of the insulation, metallized sheets are used, which are either planted on glue or sewn with a metallized thread. This type of stone slabs performs particularly well when insulating facades for wet finishing or when insulating saunas and baths.
According to the type of purpose, all basalt-based heaters can be divided according to shape and structure. So, there are such types of insulating material:
According to its structure, basalt can be:
To understand the difference between basalt (stone) wool and glass wool (or polystyrene), let's study in detail the technical characteristics of basalt insulation. So, they look like this:
Important: when working with stone wool, despite the ease and simplicity of its operation, it is necessary to use protective clothing. Since the plates can crumble slightly when cutting, which gives allergenic pollen. And when installing segments of insulation, all joints should be closed with scraps of basalt fiber material.
Since basalt-based mineral insulation has a different density and shape, you need to be guided by the following principles when choosing a material:
Important: when buying basalt-based insulation, pay attention to the packaging. As a rule, the manufacturer packs the material in a shrink film, which prevents moisture from getting inside. And if the packaging is torn or broken in places, it is better to refuse such a purchase. It is possible that during storage or transportation of the insulation, moisture has already got into it, which reduces the thermal insulation properties of basalt wool.
In the Russian market, the most popular are basalt heaters from such manufacturers:
We hope that the characteristics and cost of basalt fiber material given in the material will help you make the right choice and insulate your object with high quality.
What is stone wool, what varieties of this insulation exist, its technical characteristics, advantages and disadvantages, how to choose the right material and do-it-yourself installation features.
In this heat insulator, synthetic impurities are contained in minimal quantities, and the excellent natural characteristics of the stone are preserved. The fibers are intertwined and connected with the help of special substances. The latter are phenol and formaldehyde in the form of resins.
The method of producing stone fibers was invented after an unusual discovery in Hawaii. There, after the volcanic eruption, the so-called "Pele's hair" was discovered - thin threads of frozen volcanic rock. They became the forerunners of basalt fiber, created in their likeness, but already under production conditions. Stone wool was first produced in 1897 in the USA.
In modern conditions, the material is made using the principles of the operation of volcanoes. In special furnaces, at a temperature of about 1500 degrees above zero, rocks are melted and a liquid melt is obtained. It is drawn into fibers using various methods: centrifugal-roller, blowing, centrifugal-blowing, centrifugal-spin-blowing, and others. The thickness of the finished fibers is no more than seven microns, the length is no more than five centimeters.
After the fibers are formed, a binder is added to them, spraying it, watering the basalt "carpet" or preparing hydromasses. In order to endow products with certain technical properties, during the manufacturing process, the material is additionally processed with special solutions that increase density, vapor permeability, and hydrophobicity.
After applying binders and technical fluids, the basalt carpet is subjected to heat treatment at temperatures up to 230 degrees. Under such conditions, the polycondensation reaction takes place. After heat treatment, ready-made stone wool is obtained with a specific open cell structure, which is able to withstand temperatures up to 1000 degrees Celsius. Organic substances in this material contain no more than 3%.
In terms of hardness, stone wool insulation can be:
There is another type of stone wool - foil material. It provides double insulation. That is, it not only does not release heat beyond its own limits, but also reflects it, directing warm air into the building. This heat insulator can have one-sided foiling and two-sided. This foil-coated stone wool is versatile and can be used in any environment.
In general, the following disadvantages of stone wool can be distinguished:
Also, during the installation of stone wool, you will need a construction knife, a metal or wooden profile (slats). With their help, it will be necessary to equip the crate. If the plates have a high density - from 100 kilograms per cubic meter, then for cutting you will need a hacksaw for wood.
We carry out the work in stages:
Watch the video review of stone wool:
Thermal insulation materials are used to insulate the house. Among them, stone wool is of particular interest due to its popularity. It is often used for insulation of industrial buildings, apartments, houses in the private sector. But not everyone understands what it is. This article describes the varieties of stone wool, its characteristics, as well as the best manufacturers that guarantee reliability and high quality.
Stone wool is made from volcanic rock. In its natural form, it is a solid material, so that it takes on a “cotton” shape, it is melted and separated into fibers. Depending on the manufacturer, one or another technology (centrifugal or spunbond drawing, blowing, windrowing) can be used for this procedure. The basalt treated in this way becomes free-flowing, and so that it does not crumble, and in order to be able to form a certain shape from it, the fibers are treated with a sticky substance.
Phenol-formaldehyde resin is the same adhesive, in any case, it is used more often than analogues. It glues the fibers, due to which they make layers of the required thickness. The stone wool is then treated with a special oil to make it water-repellent. The last stages of production are cutting and packaging of insulation.
Photo insulation of the facade with stone wool
Check also these articles
Stone wool is of different types. Basically, it is divided into types according to density.
At the time of purchase, the density of the material is always indicated in the form of a letter marking. Soft stone wool - PM, hard - PZh, and semi-rigid - PP. The numbers that are written next to these letters with a hyphen indicate the density itself. Most often found on sale: PM-40, PM-50, PP-70, PP-80, PZH-100 and PZH-120.
In terms of geometric characteristics, there is no single classification, because different manufacturers can offer completely different products. Here, many depend on where exactly the insulation will be laid. But the thickness of stone wool from different manufacturers is identical. It is sold in thicknesses of 50, 100, 150 and 200 mm.
Photo of stone wool in a roll and slabs
There is another classification according to the type of packaging.
Stone wool is often compared to other types of similar material. Namely with glass wool, slag and mineral wool. Below are comparative characteristics that allow you to navigate in one or another parameter of all types.
Parameter | stone wool | Mineral wool | glass wool | slag wool |
Average fiber diameter (µm) | 5-15 | 4-12 | 4-12 | 4-12 |
Fiber length | 20-50 | 16 | 15-50 | 16 |
Thermal conductivity (W/m2*k) | 0,033-0,046 | 0,077-0,12 | 0,038-0,046 | 0,46-0,48 |
Use temperature | -190 to +700°C | -60 to +600°C | -60 to +450°C | -60 to +250 |
Sintering temperature | 700-1000 | 600 | 450-500 | 250-300 |
Heat capacity | 500-800 | 1050 | 1050 | 1000 |
Compressibility (%) | up to 40 | 40 | 60 | 60 |
Elasticity | 71 | 60 | 55 | 50 |
Flammability class | NG - non-combustible | NG - non-combustible | NG - non-combustible | NG - non-combustible |
Sound absorption | 0,87-0,95 | 0,75-0,95 | 0,8-0,92 | 0,75-0,82 |
Vibration resistance | Not | Not | Not | Not |
Binder (%) | 2.5 to 10 | 2.5 to 10 | 2.5 to 10 | 2.5 to 10 |
Hydration per day (%) | 0,035 | 0,095 | 1,7 | 1,9 |
Chemical resistance to water | 1,6 | 4,5 | 6,2 | 7,8 |
Chem. resistance to alkaline environment | 2,75 | 6,4 | 6 | 7 |
Chem. acid resistance | 22 | 24 | 38,9 | 68,7 |
Release of harmful substances | Yes, if there are harmful binders | Yes | Yes | Yes |
The need for binders | Yes | Yes | Yes | Yes |
causticity | Not | Not | Yes | Yes |
Experts note both the advantages and disadvantages of stone wool, so before buying it for insulation, you need to weigh the pros and cons. What are the advantages of stone wool?
Now about the disadvantages of stone wool.
Photo of stone wool TechnoNIKOL and Rockwool
Since the 20th century, stone wool has become widespread. Due to the fact that it is 95% natural material, it is used to insulate a wide variety of types of buildings.
Stone wool is produced by many manufacturers, but not all of them guarantee quality and durability. In order not to regret buying in the future, you should focus on leading manufacturers.
Photo of wall insulation with stone wool
kayabaparts.ru - Entrance hall, kitchen, living room. Garden. Chairs. Bedroom