In the realities of everyday craftsmanship, there are not only home-made products, but also tools for their manufacture. A master of the highest class, who has extensive experience in needlework, is able to make even a tool of labor, on which another masterpiece will subsequently be created.
Sometimes this happens because buying new equipment in a store can often be expensive. In addition, the master, as a person of art and creativity, is not averse to once again testing his skills and making something that will serve him faithfully for a very long time.
Do-it-yourself hydraulic presses can really be a faithful assistant.
Some parts require flat pressure to give them a certain shape or degree of strength. This requires a hydraulic press.
The hydraulic press itself is equipment designed to create high pressure on parts. It can be measured in a range of values such as from a few tons to thousands of tons.
The structure of the hydraulic press implies the presence of a small and large cylinder. Cylinders can be placed horizontally, but in most cases they are vertical.
The principle of operation of the device is reduced to Pascal's law. Fluid from one cylinder creates pressure, which creates movement and pressure in the other. The other cylinder acts on the piston, which in turn transmits pressure to the tool in contact with the part.
The use of a hydraulic press in domestic conditions is quite popular. As a rule, it is located in the garage and is used for completely different purposes. With it, you can adjust the dimensions of parts for machines, as well as other household parts, such as bearings and silent blocks.
The press can bend, shape and flatten any metal part. It is suitable for surface bonding, waste briquetting. Or, for example, an apple press, as well as do-it-yourself presses.
As already noted, many simply cannot afford to purchase new professional equipment. Moreover, this is not always necessary.
A hand-made press will not take up much space, and its functionality can be customized for you, depending on your goals.
A press made at home does not need high technological performance. As noted above, it is used to create and correct simple and small parts or simple operations. Based on this, home presses, as a rule, have a force of no more than 20 tons.
However, the parameters by which the press is classified are suitable both for production models and those made independently.
These options include:
How to make a press with your own hands? When you decide to handcraft your hydraulic press, there are many factors to consider. And one of the main ones is the reliability of the design.
The fact is that the hydraulic press is an equipment in which very powerful loads are allowed. Although home-made equipment is significantly inferior in strength to production samples, the first option must also be robustly designed.
First of all, it is worth remembering that everything must be made of solid and durable materials. It can usually be steel, and the higher its grade, the better.
Ideally alloyed stainless steel can be used. Of course, titanium alloy can become more attractive, but at the same time expensive.
The most important element of the press is the frame. It is on her that the greatest burden is placed. And this is in addition to the fact that it is the supporting part of the structure, which takes up the most space. The jack, installed inside the structure, exerts pressure in two places, horizontally and vertically.
Do not forget also that the design of even such a small structure also requires preliminary calculations and drawings (at least primitive ones) like any technological device. Do-it-yourself press drawings can be made by yourself, without any skills.
For some operations, a home master may require a press with a significant compression force, but the purchase of equipment of this class will be completely unjustified. Today we will tell you how to assemble a reliable press based on a hydraulic car jack in a few hours.
The material for the frame, its structural strength and method of assembly must be determined by the pressure that the jack is capable of delivering. For an accurate calculation, it is important to understand in which direction the loads act during operation.
The basis of the press is a rectangular U-shaped frame made of a channel or a paired steel angle. The main acting force is the resistance to compression, expressed in concentrated load. The main force is concentrated in the centers of the horizontal bars. The forces that stretch the vertical legs of the press, and the phenomena of deformation in the compressible parts, can be completely neglected.
1 - upper thrust beam; 2 - bolts; 3 - jack 20 tons; 4 - return springs; 5 - movable beam; 6 - locking pin; 7 - adjustable support beam; 8 - transverse beam; 9 - legs from the corners
For installation with a compressive force of up to 5 tons for the manufacture of the frame, you can safely use:
Let's make a reservation right away that we give approximate data on rolled metal for a frame in which the inner window is not wider than 100 cm. By analogy, when using a jack with a force of up to 10 tons, the frame should be made of:
If the required compression force reaches 15 tons or more, then the frame should be made of:
The above proposal for rolled metal implies a tenfold margin of safety, which completely eliminates the excess of the elastic deformation limit and is normal for installations of this kind. All frame joints must be welded with solid double-sided seams and butt cut. If the connection is not made by welding, assembly on bolts or cotter pins is allowed. In this case, it is imperative to take into account the maximum permissible load on the shear.
With a bolted connection, the main load becomes dispersed and the compression force of the press must be divided by the number of bolts or pins. The breaking shear force of bolts made of the most common ST-3 steel is:
To ensure the necessary margin of safety, each fastening element must experience a load five times less than the destructive one. For steel fingers, the force can be taken 10-15% higher than the indicated values. If the required number of fasteners cannot be placed in the corner assembly, the strength should be increased with gussets, for which it is preferable to use angle steel instead of sheet steel. The same applies to the welded frame construction, which also helps to avoid the use of unnecessarily massive rolled steel.
In addition to the loaded upper part of the frame, it includes two racks with legs that provide the press with sufficient stability, and a cross beam that can be moved when processing parts of different sizes. The cross section of the upper and lower beams must be equivalent, as well as the cross section of their fasteners. Everyone is free to implement the legs and support according to their own considerations, they do not experience work loads other than their own mass of the press. The only requirement is the presence of a lower crossbar, which gives the structure additional rigidity.
The most affordable and suitable for making a home press will be a glass-type hydraulic car jack. As mentioned above, you have the right to choose the working force for your tasks, there are relatively inexpensive devices on sale that can squeeze up to 20 tons and even more.
The main problem with using such jacks is their inability to work upside down. It seems most logical to fix the jack permanently on the upper beam and use the lower one as a support for the part. However, this will require refinement of the hydraulic mechanism.
The first option for reworking the jack is to install an additional expansion tank with a capacity of about 300 ml. The tank is connected to the filler hole of the jack with a conventional silicone tube. For its tight fit, you can use threaded fittings for an oxygen hose, which are in stock at any auto parts store.
Another option for alteration will require disassembly of the jack. It is necessary to completely drain the oil and pump the plunger, then twist the upper clamping nut, holding it in a vise. After that, the outer glass is loosened with a rubber mallet, it should come out of the landing ring at the base of the jack. Immediately near the plunger lever there is a hole for the intake of the working fluid. The whole problem lies here: the glass is not completely filled and therefore, in an inverted state, the hole does not come into contact with oil. To eliminate this, you need to tightly press the tube into it, almost the entire height of the glass.
If you do not remake the jack, you will have to implement a more complex mechanism with an additional third beam. It should slide along the side rails and have a tight enough fit so that when the pressure is pumped up, the jack does not budge. In our case, the jack is simply attached upside down to the center of the top beam. There is no need for massive bolts, it is enough to make a couple of holes in the base plate of the jack and ensure fixation with M10 or M8 bolts that can withstand the weight of the jack itself and a slight shear force at the initial stage of compression.
The jack rod is not very convenient to work with, usually an increased area of compressing headstocks is required to use a wide range of molds and work with large parts. In this case, the force should be distributed over the entire area of the compressible surfaces evenly, without causing deformation.
In the simplest case, short full-bodied ingots can act as pressure pads. In them, it is quite simple to make blind holes with threads for fixing to the main structure of the press. But this kind of detail is not always available to the layman, so we offer the option of making our own headstock, which can withstand a significant compression force without harm.
The headstock must have the possibility of integral fastening with the jack rod, which excludes shifting during operation. Simply put, a non-through hole should be made in the headstock, into which the heel of the jack will enter with a minimum clearance. You will also need a pair of holes for attaching the springs of the return mechanism.
Both stocks can be made from two sections of a channel or four pieces of a corner, forming a parallelepiped with open side faces. The seams on the planes through which the axis of the main working force passes should be welded with a continuous seam from the inside, the rest - from the outside. One of the faces is muffled with a square insert, after which the inner cavity is filled with grade 500 sand concrete. After hardening, the headstock is welded on the other side, so two incompressible pads are obtained.
To land on a jack, it is enough to weld a piece of pipe of the appropriate diameter in the upper part of the headstock, which will act as a casing for the glass. For even greater reliability, a washer with a hole for the stem heel is attached to the bottom of the sleeve. The tailstock can simply be placed on the adjustable beam, but it is better to weld on a couple of corners or steel bars that limit the shift.
As you already know, the lower beam should have a section no less than that of the upper one, but it differs in design. The support table is made of two channels with their ribs outward, which are applied on opposite sides of the racks and welded in the central part with inserts from a corner or thick reinforcement. There is free space along the center of the beam, which explains the need to make a lower support block. The latter must rest on at least half the width of each flange, the shear stops are welded in the center of the lower part.
The best option for fixing the beam on the racks is with the help of massive steel pins. To do this, in the vertical channels of the frame, a series of round notches should be made at different heights with a parallel arrangement. As you understand, the diameter of the fingers cannot be less than the total cross section of all the bolts used in fastening the upper part of the frame.
The last part of the design of a homemade press is a spring mechanism that will fold the jack when the bypass valve is open. For this purpose, ordinary door springs are suitable, which can be purchased in unlimited quantities at any hardware store.
The task becomes more difficult when using the upper clamping headstock, the significant dead weight of which will not allow the springs to compress. As an option, you can increase the number of springs to four or six, or use more powerful tension springs for the gate.
In the absence of the upper block, it is necessary to fix the springs to the jack rod. To do this, you need a washer, the inner hole of which is larger than the stem adjusting screw, but smaller than the piston diameter. The spring is attached to it through two small holes along the edges and is fixed to the upper beam in the same way or on welded hooks. It is not necessary to position the spring strictly vertically; you can compensate for the excess length by tilting it.
Do you need a press? No problem, you can make it yourself! I bring to your attention just such an instruction. It will allow you to make an excellent electro-hydraulic press, and if you want, it can be just hydraulic.
The device works on the basis, the device is driven by a small motor similar to an old washing machine. All parts are inexpensive, but in the end we get a very cool and useful car!
List of materials:
- ;
- an old grinder (you need a gearbox from it);
- steel pipes (square);
- corner;
- channel;
- steel plates and other scrap metal;
- the engine from the washing machine (or similar);
- powerful spring;
- bolts with nuts;
- cable and switch (keyboard);
- dye.
List of tools:
- drilling machine and drill;
- grinder, preferably a tape cutting machine;
- vice;
- hammers, pliers, wrenches, etc.;
- ;
- ruler;
- marker;
- clamps.
Press making process:
Step one. We make a frame
The conditional entire assembly process can be divided into just two parts, this is the manufacture of the frame, as well as the installation of the jack and engine.
Let's start in order, how the frame is made.
Step two. We fix the "elevator"
"Elevator", that is, a pressing platform, the author makes from a massive channel. The material must be strong and withstand loads of several tons. We weld it well in the right places.
As for the base, here several steel plates can be welded as a stop so that the jack, God forbid, does not jump off under load.
We will send the material to you by e-mail
Any car enthusiast, and even a garage master, is familiar with the situation when it is necessary to press out any part from the shell, be it a bearing or a silent block. Someone needs to lay cardboard more compactly, and maybe even make fuel briquettes. But the necessary tool or equipment may not always be at hand. Let's try to figure out how difficult it is to make a press with your own hands and whether it is possible. And if possible, what material is required and what is the algorithm for such work. First, let's clarify what a press is and what it is intended for.
Factory made hydraulic press
Such devices have a very wide range of applications. This can be not only the extrusion of various parts, but also a device for collecting hay and laying it in even rolls. Perhaps the manufacture of some durable concrete products is required, or perhaps a lot of sawdust has accumulated, from which good fuel can be obtained.
Consider the main work that the press can perform in everyday life. This equipment can be divided into several types. The device of some types is similar, while others have fundamental design differences.
Such equipment will come in handy in garage conditions. It is not profitable for an ordinary motorist to purchase it, because. the cost is quite high, and they rarely perform work. But to make a press in the garage with your own hands at minimal cost is quite acceptable.
You can use a similar press for silent blocks or bearings, i.e. for those parts, the installation and dismantling of which is not amenable to manual work. After spending a little time, you can design and assemble a device, the cost of which in a store can exceed 50,000 rubles.
The hydraulic type press is widely used in a wide variety of applications. It is excellent for jobs that require high pressure on parts. In the automotive industry, this condition applies to the processing of shafts, bearings and similar rounded products.
In everyday life, the hydraulic press is used to produce rubber, metal and plastic parts. This equipment is versatile and great for all kinds of work.
In this article, we will ask ourselves what the press can be made of.
To carry out complex and precise work, special equipment is needed, however, a simple hydraulic press will help solve some problems.
Here are the most common:
The best place to install equipment is a garage or suburban area. A photo of the press with your own hands can be seen below.
Even for simple jobs, you need to have some skills. It is necessary to correctly take into account the working pressure, as well as the weight, dimensions and other characteristics of the piston mechanism.
The simple design of the hydraulic press is only applicable to passenger cars. For a cargo vehicle, you will need professional equipment. The ideas of homemade presses are unlikely to replace them.
Such equipment, first of all, is necessary for summer cottages and suburban areas. A large accumulation of paper will sooner or later require its disposal.
The installation quietly works from a household electrical network of 220V at medium power levels. The press differs in high productivity even at small dimensions of the equipment.
In addition to cardboard, it is possible to press plastic bottles and cans. But in such equipment, a hydraulic pump is required.
It is used to obtain sawdust briquettes, widely used in heating country houses. The equipment is large. It consists of a table, frame structure, machine base and motor.
For manual use, a jack is used, and for mechanical use, an electric motor is used.
There are instructions on how to make a press yourself. As preparatory materials, prepare metal corners, slats and planed boards. First, we proceed to the assembly of the box, using boards and metal corners.
This type of press is available in two versions:
Of course, it’s nice to have ready-made drawings on hand on how to make a press correctly, since for self-assembly you will need fastening elements for the frontal part of the equipment, a base for fastening all nodes, a running guide and a transport pickup.
A simple version of a hydraulic press will require a welding inverter, an angle grinder, a hand saw, a metal puncher and a metal profile. A jack is also needed, depending on the purpose of the press, from 2 to 100 tons.
This type of press is made in the form of a bottle mold. Any hydraulic press consists of moving and static parts. Assembly units such as channels, corners and thick-walled pipes are perfect.
As dynamic blanks, return units and a moving stop are used; various types of racks and bases are referred to as fixed products.
Do-it-yourself step-by-step production of a press with your own hands, especially its base, is possible from any available materials. The center of gravity of the equipment should be placed as low as possible.
When installing the press on the floor, channels and corners with a thick section are used. To mount home-made presses on tables, square pipes are used. Materials from steel alloys are used as the material; the use of iron alloys is advisable with a workpiece thickness of 1 cm or more.
kayabaparts.ru - Entrance hall, kitchen, living room. Garden. Chairs. Bedroom