Even those people who are not particularly versed in the construction industry probably know that it is impossible to create a modern structure without the use of cement. Specialists in this field can tell more - about its types and brands, which have quite different quality characteristics and costs, unusual shades of this material, for example, white cement, are of particular interest.
It has found its application in the manufacture of high-quality artificial stone. The material is an indispensable basis for the creation of both colored and white concrete, high-quality dry adhesive mixtures. It is used to make decorative stucco parts for decorating rooms, stairs, borders, columns.
In addition to its original color, white cement is a substance that has good weather resistance, frost resistance, does not react to the effects of sulfates, and has a high degree of strength. Of the main disadvantages inherent in it, it should be noted a low hardening rate, a lower corrosion resistance than that of gray cement, and increased shrinkage rates.
Manufacturing process
The quality and decorative properties of this building material are largely determined by the special technologies of its manufacture. Raw materials in such production can be limestone and kaolin, which have a minimum capacity of manganese and iron oxide, which give a gray color to ordinary cement. To prevent possible contamination, the clinker is fired in furnaces running on petroleum products; the use of gravel instead of conventional metal balls helps to eliminate contamination of the clinker during grinding. As you can see, white cement, the price of which is somewhat higher than that of its gray "brothers", has a more complex and expensive manufacturing technology.
Application area
White cement is used as a basis for the production of white and colored concrete, and in order to achieve the highest quality of the colored material, clinker is crushed together with the cement at the stage of cement production.
The high aesthetic characteristics of the material make it possible not to subject the surfaces made from it to finishing, but if desired, they can be roughened or mirror smooth. Interesting in appearance, terrazzo material, surprisingly similar to natural stone, is obtained by adding marble chips to concrete. They look original when laying which used a solution of white color or having an unusual beautiful shade.
The high reflectivity of surfaces made of white cement is important. This property of the material is readily used by builders in the construction of tunnels and roads in order to increase traffic safety at night.
Since white cement is a somewhat unusual material, care should be taken to ensure cleanliness and the absence of rust on machines and tools that will come into contact with it during work before buying it. The water that will be used to prepare the solution must also be clean. Steel reinforcement before work should be pre-coated with a layer of gray concrete.
For those who are going to use white cement, it can be clarified that it is produced under two brands: M500 and M400, the degree of whiteness of the material determines its grade (there are 3 grades). White cement is produced in Russia, Turkey, super-white material of the highest quality is supplied by Denmark.
Today, white cement is often used in construction work, which has excellent aesthetic properties and excellent technical characteristics. The white color of the material allows it to be used to create various architectural forms, including sculptures.
White cement is a material that is in demand due to its light shade, which is obtained by applying a special production technology and the components used. It is made on the basis of low-iron clinker, and it also contains mineral additives, gypsum, limestone, chlorine salts, thanks to which the material acquires such an attractive color. At the same time, the content of manganese and chromium is practically equal to zero.
All components can be fired, after which quenching is used. This process guarantees the strength and reliability of white cement.
This material is characterized by functionality, since it can be used not only in construction, but is also used as one of the components of dry mixes for finishing work, as well as for creating self-leveling floors.
The technology for the production of white cement is carried out in special mills-crushers, which crush clinker and other raw materials (porcelain, basalt, flint slabs). The fineness of grinding white cement is higher than that of the gray counterpart, because it is 4,500 cm² / g, and for gray cement this figure is 3,500 cm² / g. The burning of the material is carried out through the use of gaseous, liquid or other fuels that do not emit ash or soot.
After firing, the cement is cooled in an acid-free environment, while there is a sharp change in temperature conditions from +1200ºС to +200ºС. Cooling can be done with water, then the firing temperature reaches +1500ºС, and water - +500ºС. To dry wet clinker, a drying drum is used, which has a temperature of +300ºС.
So, there are two main ways to make white cement:
Today, the most popular on the construction market are two modifications of white cement - M400 and M500 when tested according to GOST 310.1-76 and 310.4. -81.
Since this material is characterized by a fineness of grinding, mesh No. 008 is used for its sieving, while no more than 12% of the raw material goes into the sediment.
White cement has the following advantages:
If we talk about the shortcomings of white cement, then it is worth noting its high cost compared to its gray counterpart. Some users do not perceive white cement as expected, but call it something between clay and cement. Some buyers point out that many white cement formulations contain a large amount of additives, which does not correspond to the composition on the package.
Today, white cement is used in almost all areas of construction work. In some cases, you can't do without it at all. It is excellent for building facades., because it gives them not only reliability and durability, but also expressiveness, attractiveness and beauty.
Due to excellent technical characteristics, this material does not change its original color. It can be safely used not only for external work, but also for internal use. He is not afraid of the effects of the weather.
Today, manufacturers offer several varieties of white cement to meet the needs of various industries and achieve their goals as quickly and conveniently as possible.
Depending on the strength of the composition, the following grades of white cement are distinguished:
White cement has three varieties depending on the reflectance, such as:
Each manufacturer indicates on the packaging the degree of whiteness and the grade of cement. These indicators are the main ones when choosing the appropriate option for the implementation of the goals. They have an impact on the cost of production, as well as the appearance of products in the manufacture of which white cement is used. The Turkish-made "Super White" cement is on sale, which has a reflection coefficient of about 90% and is marked M600. The cost of one bag averages from 700 to 800 rubles.
If we compare white cement with a gray counterpart, then it is worth noting that the maximum grade of the second is M500. The decorative grade of snow-white material is marked M700. It is manufactured according to the latest innovative developments, its technical characteristics comply with European building codes.
It is worth noting that due to fine grinding, this material is characterized by increased shrinkage.
Marble is often used to create a durable, reliable and beautiful floor. Marble-mosaic options, for the manufacture of which marble and cement are used, are in great demand. Decorativeness attracts the attention of many buyers, since manufacturers use not only white cement, but also colored cement (red, green, yellow, beige, light blue and others).
On the construction market, you can find white cement from various manufacturers - Iranian, Egyptian, Danish and, of course, Turkish. The cheapest product is from Iran, but cheap does not mean high quality. It is worth getting acquainted in more detail with well-known manufacturers who are famous in many countries of the world.
The Danish cement plant Aalborg White has earned a reputation for using clean raw materials and advanced manufacturing techniques. Brand products can be found in 80 countries around the world, because it attracts attention with excellent whiteness and increased durability. Today, the company's factories are located in Malaysia, China, Denmark and Egypt. But besides the advantages, the products have one significant drawback - the high cost.
White cement brand M700 from Aalborg White has the following technical characteristics:
This company is a very famous manufacturer of building materials not only in Turkey but also in other countries. In addition to decorative white cement, she produces decorative plasters, various putties and grouts.
White cement from Cimsa is ideal for creating arches, fountains, columns, balusters, statues. This material does not require painting in the future, since it is protected from fading and is not afraid of various weather phenomena.
Turkey is the birthplace of white cement, and the company's products fully confirm this by creating a durable and sought-after product. High quality at an affordable price is the main advantage of Cimsa products.
White cement brand M600 from Cimsa has the following technical characteristics:
Another popular Turkish manufacturer is Adana. It ranks second in the market after Cimsa and is a well-known exporter of construction products, including white cement.
Among the huge variety of materials that exist in the modern construction market, cement rightfully occupies a leading position. Due to its practicality, versatility and attractive cost, it is widely used in various fields of production.
The basis for the manufacture of cements are mineral lime and clay rocks, supplemented with a complex of mineral additives. At the same time, materials produced in different regions may have significant differences. The reason for this is the different composition of the rocks that act as the feedstock for their manufacture.
One of these varieties, which has specific differences from materials of a similar type, is white cement - a powdered binder of a very light, almost white hue. The material acquires such a color and individual characteristics due to the use of special types of raw materials and a special technology that gives it not only an unusual color, but also increased strength.
As a raw material for the production of this composition, low-iron clinker with a minimum content of chromium and manganese is used, enriched with various types of additives, including limestone, gypsum and chlorine salts, which directly affect its color.
A distinctive feature of white cements is their high fineness of grinding, characterized by a solid residue on a sieve of 0.08 in 7.8 - 10.8%, with a specific surface of 360-400 m2 / kg. If we compare the size of its fractions with standard gray Portland cements, we can see that the fineness of white cement is about 4500 cm2/g, while for gray cements this figure is 3500 cm2/g.
In addition to a better structure, the material also has a high curing speed, ranging from 60 to 170 minutes at the initial stage and from 165 to 255 minutes at the end of the process. It is marked, in accordance with the strength indicators, indexes M400 and M500.
The specificity and special production technology makes white cement a rather rare material, which is produced by a limited number of companies from around the world. The most famous manufacturers of white cement mixtures are Egyptian, Turkish and Danish companies that produce products of the highest quality.
This is what the packaging of finished white cement looks like
Distinctive characteristics of Egyptian cements are a pleasant light color and excellent initial strength, determined by the M600 grade. In addition, it has increased wear resistance and a high average whiteness level of about 87%.
In the construction markets of our country, you can also find high-quality white cement from Danish manufacturers. Distinctive features of white cement Aalborg White can be called high early and standard strength, with periods of 2 and 28 days, respectively.
Pure limestone and fine-grained sand are used as the basis for its production. It has a pronounced uniform white color, practically does not contain alkaline compounds, has a high sulfate resistance and a high content of chromates, the amount of which is about 2 mg/kg.
Turkish-made white cement has been in constant demand over the past few years. Turkish white cement is a fast-setting material with a high tensile strength. Corresponds to the Russian brand M600, which confirms the compressive strength index. The high quality of the product is evidenced by its light reflection index, which is from 86 to 90.13%.
What does white cement look like when working with it:
As one of the most sought-after and frequently used building materials, cement, including white, is produced in several ways.
These include:
The manufacturing process begins with the extraction of raw materials, subjected to grinding and turning into a mixture with fractions of the same size and shape. Then the resulting composition is sent to special kilns for firing, after which various additional components are added to it. The result of this treatment is the appearance of a fine powder, characterized by a pleasant structure, balanced composition and light shade.
To achieve maximum whiteness, the cement can be further treated by exposure to water or an oxygen-free environment, as a result of which an increased formation of C6AF2 and Fe2O3 compounds occurs, and the original material acquires a more pronounced white color.
However, despite the huge number of advantages, such as practicality, a long period of operation, an attractive appearance and ease of working with the material, which deserve solid "fives" on a five-point scale, it has a significant drawback - high cost. For this reason, many are thinking about how to make white cement with their own hands.
There are many recipes for the preparation of cement compositions, differing in labor intensity and quality of the final product.
Here is one of them:
The main scope of the material is the manufacture of plaster mixtures for the production of facing works. In this case, Danish white cement is often mixed with various colored pigments, giving it a certain color. In addition, it is used in the process of manufacturing products of varying complexity, for example, paving slabs, balconies, ornaments, sculptures, cornices, etc.
Due to its visual appeal and excellent strength characteristics, white cement is widely used in various sectors of the construction industry, including:
Using white cement at home, you need to know how to dilute it and carefully follow the technology for preparing the solution, based on the information available on the product packaging. It is diluted in the same way as the analogue of the traditional gray color: 3 parts of sand and 1 part of cement are taken, thoroughly mixed and filled with water.
Some applications of white cement
White cement steps White cement in the landscape White cement balusters
Among the main advantages of white cements it is worth noting:
On the basis of a white cement composition, you can prepare compositions of any shades yourself.
The main disadvantage of white cement is its high cost. In addition, some consumers are quite critical of him, arguing that this material cannot be called cement in the truest sense of the word, since it is a cross between cement and clay. Some of them also noted the presence of a large number of additives in white cement compositions and the discrepancy between the declared grades and the contents of the packages.
In addition to gray and white cements, modern industry produces compositions of various colors containing a minimum amount of ferruginous and other pigmenting components.
Colored decorative cement is obtained by simultaneous grinding of white Portland cement clinker, as well as gypsum and light-alkali-resistant colored pigments, supplemented with special type additives.
At the factory, decorative compositions are produced based on Portland cement in white, green, yellow and black shades of various intensities. To give the material other color options, special coloring pigments are used that can be used at home.
Various colors of decorative cements
Decorative cements get their color in the process of grinding white clinker, when dyes are added to the source material, crushed to the appropriate state. Mummy makes it red, umber makes it brown, ocher makes it yellow, chromium oxide makes it green, soot makes it black, and ultramarine makes it blue.
If necessary, colored cement can be made with your own hands.
To do this, you must follow the following rules:
The main area of application of colored cements is the creation of various architectural forms, where they are used in the form of mortars, concrete compositions and whitewash. In addition, they are used for lining panels and blocks and are part of cement paints.
As for the cost of this material, it is an order of magnitude higher than the analogue of the traditional, gray shade. You can buy colored cement at any hardware store. The average price of a package of M500 brand material is about 410 - 490 rubles.
Use of colored cements for decorative finishing of buildings:
The main advantage of the material is its high ergonomic characteristics and visual appeal, due to which it is used in the design and decoration of interior and exterior parts of buildings. At the same time, when using colored cements, not only the surface of finished products is painted, but also the entire mass of concrete, due to which a more pronounced aesthetic effect is achieved.
However, it also has some disadvantages. One of them: increased shrinkage through the use of coloring pigments. In addition, when low-quality dyes are used, salt deposits can appear on the surface of concrete, which worsens the appearance of finished products. In general, this material is of high quality and wide application possibilities.
Probably, every person at least once in his life has come across construction or finishing. Or at least watched it happen.
Everyone knows that any construction process involves working with white cement.
The use of this composition is widespread in construction, in the creation of sculptures and various architectural forms. When a person talks about cement, he represents a gray homogeneous mass.
Indeed, before this material had only this color. But, modern markets are now filled with a brand of cement that is beautifully white. It refers to a composition that is distinguished by its characteristics and aesthetic properties.
In addition to being used as an individual material, it can be added to various other formulations. Only some features associated with the work of white should be taken into account.
White cement is a light powder.
When in contact with a liquid, it becomes solid, therefore it is characterized by sufficient strength.
It is identical to ordinary cement, but is made using a special technology using some additives.
It is they who give the material white.
Additionally, this material has a high atmosphere resistance. Therefore, it refers to a fairly durable material.
The composition of white cement includes:
To bleach clinker, gas is often used. It is based on a decrease in the degree of oxidation of dyes.
The main parameters of white cement are:
Frost and moisture resistance allow the use of cement under the most adverse conditions of exposure to the atmosphere. At the same time, it will not crack, crumble and break off.
Pure color and good structure are achieved due to the use of special raw materials and innovative materials.
All substances that are part of the material contain a small amount of iron oxides and pigment inclusions.
The clinker is to be calcined.
Then it must be cooled down. Such actions increase the resistance and frost resistance of the resulting cement.
To make the color of the material whiter, the clinker is treated with water. This procedure enhances the color.
Thanks to this, the latest brands of cement look quite nice under the rays. But, this material has a high cost, so it is problematic to purchase it. However, white cement is widely used in construction. The use of material at home is just beginning to find its place.
This material has recently entered the construction market, but has already established itself as one of the most popular compositions. White cement has a large amount of:
This type of cement is a fairly practical building compound. Buildings that are built with it will not shrink much. You can also see that they do not crumble. But, this material also has disadvantages.
These include the need for increased attention. When working with this material, certain rules must be observed. Also, the disadvantage is the high cost of the material. But, it is worth noting that quality materials are always not cheap. And if you take into account the duration of use and durability, this is quite profitable.
Sometimes when finishing work, people use white cement. Application, how to knead it, does not cause any particular difficulties.
White cement is diluted identically to conventional material. But, when working with it, you should take into account several features:
If a person adheres to all the above rules for working with white cement, he will always be satisfied with the result of his labors.
This material is used for decorative and industrial purposes. After all, it is white cement that serves as the basis for the production of adhesives and grouts.
It is used in road markings, as it has a reflective property. And even this is not the last scope of its application.
With private use, due to whiteness, this material is purchased for the following purposes:
This is a material with increased strength, which has a huge scope in various fields. Its main advantage is a long service life. That is why it is widely used and has already managed to establish itself as one of the most sought after.
White cement must be mixed under specific conditions. It will change properties upon close contact with fat. That is why when mixing the material it is required to take clean tools and containers. In addition, it is recommended to degrease them before use. Metal surfaces must be treated with anti-corrosion compounds. They are applied in a thin layer. Otherwise, the resulting rust will penetrate the structure of the concrete and be visible from the outside. Of course, this will not happen immediately, but after a certain period of time it will definitely happen.
Otherwise, this type of cement is identical to conventional material. It can be easily prepared. Pure river sand can be used as filling cement.
For the manufacture of the composition, standard doses are required: one to three. Mixing this composition will not cause any special difficulties even for the most inexperienced person. Special skill is also not needed here.
How to prepare a white mortar for laying bricks - in the video:
White cement - composition, application, where to buy. If you're wondering what to choose from the vast array of white cements available at any hardware store, you should read this article. Along with gray cement, there is also white cement on sale, which differs not only in color, but also in cost. You will learn what white cement is, what advantages it has and what it is used for.
So you will know whether this material is suitable for the work that you planned to do or not.
Distinctive characteristics of the material are:
Note, that when burning clinker in a kiln, liquid-fuel or gas burners are used, which do not produce soot and ash. This is a rather important condition, since if the technology is followed, white cement M500 with a characteristic color is obtained.
In accordance with the parameters of strength, there are:
According to the reflection coefficient (degree of whiteness), the material is divided into three grades:
Belonging to one of the described varieties and the degree of whiteness are indicated on the packaging. It is on this that the scope, the cost of the material and the final appearance of the products, which are made from the selected cement, will depend. Now in construction markets you can buy Turkish white cement of the M600 brand “super white”, the reflection coefficient of which (!) Is 90%. For a bag of 50 kg, you will have to pay from 750 to 800 rubles.
By itself, white cement diluted with water is not used in construction, since such a layer will soon crack after laying. For this reason, a solution with fillers should be prepared. The problem is that ordinary sand for a white mortar will not work, and even seeded sand may contain a small amount of clay impurities that can color the solutions. In order for the use of white cement for finishing to succeed, you should purchase a special filler.
Important! In order not to make a mistake when choosing a filler, take several types of backfill in small quantities for testing. After that, prepare several solutions by hand according to the number of samples for the sample, and you can decide on the choice of filler after the solution has dried, so that the degree of whiteness can be assessed.
Recommendations for proportions: the ratio of the components should be the same as when working with gray cement - 1 to 3 for masonry mortar or concrete for self-leveling floors, and 1 to 5 for leveling plaster. The ratio of water and cement should not be more than a factor of 0.4, i.e. the consistency of the solution should be dense, but well mixed.
Preparation recommendations: White concrete requires 1 measure of cement, 3 measures of sand and 2 to 3 measures of coarse aggregate. If concrete is required for, then use marble chips with a fraction of 1 to 1.5 cm as a filler. After the concrete has obtained branded strength, grind the surface to perfect condition.
Note, that concrete is made only in a clean mixer, on the walls of which there is no old mortar or rust formed.
White cement is used for various purposes:
As a filler, gypsum or crushed chalk is added to the grout. The setting speed of the composition will depend on the type of filler.
After adding water to the mixture, add marble chips or any other decorative filler. The solution should be evenly distributed over the floor, and after drying, sanded and polished.
Now you have learned about what white cement is, as well as how it can be used in construction. More information can be found in the video.
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